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Rexel T300, Service And Parts Manual

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Rexel T300 Service And Parts Manual Download Page 6

ILLUSTRATED PARTS MANUALS
T300 THERMAL BINDER
220-240V

T300.doc 6

MECHANISM & ELECTRICS

N
o

Description

Part

Qty Comments

1

Heater Assembly 230V 600W 

A52505

1

To Serial No A545817 

Heater Assembly 230V 600W 

A52527

1

From Serial No A545818 

2

Heater Extrusion 

D52503

1

To Serial No A545817 

Heater Extrusion 

From Serial No A545818 

Inc in

A52527

3

Heater Fixing Block 

D52504

2

4
5
6

Compression Spring (clip) 

D52511

3

To Serial No A545817 

7

Thermal Fuse Holder (Clip) 

D52513

Thermal Fuse Holder (Clip) 

4

From Serial No A545818 

Inc in

A52527

8

Base Insulation

D52514

1

9

Nut Brass M3 Full 

NM32

2

To Serial No A545817 

10 M3 Plain Brass Washer 

PLN34

1

To Serial No A545817 

11 M3 x 12mm C’sunk slot head 

brass

SCM145

1

To Serial No A545817 

12 M3 x 8 Pozi Pan Rec’d 

Plasform

SCR713

12

13 M3 Plain Brass Washer

SHK12

1

To Serial No A545817 

14 T300 Thermal Binder PCB 

230V

SL17-262

To Serial No A545817 

T300 Thermal Binder PCB 
230V

SL17-299

1

From Serial No A545818 

15 Laminator Cordset UK

SL4-102

1

To Serial No A545817 

Laminator Cordset (Euro) 

SL4-103

1

To Serial No A545817 

Laminator Cordset (Aust) 

SL4-104

1

To Serial No A545817 

Laminator Cordset (Export) 

SL4-106

1

To Serial No A545817 

Laminator Cordset (UK) 

SL4-199

1

From Serial No A545818 

Laminator Cordset (Euro) 

SL4-120

1

From Serial No A545818 

Laminator Cordset (SA) 

SL4-120

1

From Serial No A545818 

fitted

with SL12-43 plug

16 Thermistor Assembly

SL17-268

1

To Serial No A545817 

Thermistor Assembly

1

From Serial No A545818 

inc in 

A52527

17 Crimp Terminal Housings 

SL13-66

2

18 No 4 x ¼” Self Tapper 

SCR541

1

To serial No A545817 

19 M3 Fibre Washer 

FIB 1 

4

Issue No 1

Summary of Contents for T300

Page 1: ...c 1 T300 THERMAL BINDER 220 240V ILLUSTRATED PARTS LISTS AND SERVICE INSTRUCTIONS Compiled by Issue No 2 Approved by Technical Manager Date REXEL BUSINESS MACHINES DROITWICH WORCESTERSHIRE WR9 9AP ENGLAND TELEPHONE 44 0 1905 771555 FAX 44 0 1905 823374 Issue No 1 ...

Page 2: ...placement of document support bar Spring Lever arm Page 12 Section 4 1 Replacement of buttons Page 12 Section 4 2 Replacement of Thermistor Page 13 Section 5 0 Wiring Diagram 220 240 To Serial No A545817 Page 14 Service Instructions From Serial No A545818 Section 6 0 Replacement of Top Cover Page 15 Section 7 0 Replace lid moulding Page 16 Section 7 1 Replacement of Heater Assembly Page 16 Section...

Page 3: ...cement part numbers with supporting diagrams to show the location of the components Service Instructions For each machine give the recommended servicing procedure with supporting pictorial diagrams for added clarity WARNING 1 Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply 2 Disconnect the electrical mains supply before removing any covers 3 Upto serial numbe...

Page 4: ...D52501 1 3 On Button Grey D52507 1 4 Off Button Red D52508 1 5 Programme Select Button Yellow D52509 1 6 Bind Button Green D52510 1 7 Lid Pad Print D52516 1 8 Top Cover Pad Print D52517 1 9 No 4 x Pan Plasfast Screw SCR716 6 10 Self Adhesive Rubber Feet SL18 294 4 11 Document Feet D52519 1 12 Spring Arm D52512 1 Not shown 13 Coil Spring D52518 1 Not shown Issue No 1 ...

Page 5: ...ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220 240V T300 doc 5 MOULDINGS Issue No 1 ...

Page 6: ...145 1 To Serial No A545817 12 M3 x 8 Pozi Pan Rec d Plasform SCR713 12 13 M3 Plain Brass Washer SHK12 1 To Serial No A545817 14 T300 Thermal Binder PCB 230V SL17 262 To Serial No A545817 T300 Thermal Binder PCB 230V SL17 299 1 From Serial No A545818 15 Laminator Cordset UK SL4 102 1 To Serial No A545817 Laminator Cordset Euro SL4 103 1 To Serial No A545817 Laminator Cordset Aust SL4 104 1 To Seria...

Page 7: ...ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220 240V T300 doc 7 MECHANSIM ELECTRICS To Serial No A545817 Issue No 1 ...

Page 8: ...ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220 240V T300 doc 8 MECHANSIM ELECTRICS From Serial No A545818 Issue No 1 ...

Page 9: ...over should now remain face down 6 Remove the four screws securing the PCB 7 Remove the PCB by unclipping the three crimp housings on the thermistor mains connection and the heater 8 Remove the four buttons 9 Ensure document support bar is in down position on top cover 10 Remove the spring that fixes the document support bar to the lever arm by unhooking it from the screw boss on the rear right ha...

Page 10: ...r fixing blocks by four fixing screws 3 Remove the four fixing screws 4 Unclip heater wire and thermistor connectors from PCB assembly 5 Lift and remove heater assembly complete 6 To reassemble machine reverse sequence of operation 1 to 5 b Replacement of Heater Assembly Including Thermistor 1 Carry out procedures 1 to 4 in section 1 0 2 The heater assembly is secured to 2 off heater fixing blocks...

Page 11: ...lacement of insulation 1 Carry out procedures 1 to 4 section 2 1 2 Insulation is secured using double sided sticky tape 3 Ease free sticky tape from insulation 4 Remove and replace insulation 5 Reassemble machine in reverse sequence of operations 1 to 3 SECTION 2 4 Replacement of Base Moulding 1 Carry out procedures 1 to 5 section 2 1 2 The extrusion heater assembly will now become free 3 Place on...

Page 12: ...rry out procedures 1 to 4 section 1 and then 9 to 11 section 1 5 To remove document support bar carry out procedures 1 to 5 section 1 0 and procedures 9 to 14 in section 1 0 6 Replace document support bar 7 Reassemble machine by reversing above operations SECTION 4 1 Replacement of Buttons 1 Carry out procedures 1 to 8 section 1 0 2 Replace the buttons making sure that the grey button is in the ap...

Page 13: ...ermistor 1 Carry out procedures 1 to 4 section 2 1 2 Remove thermistor for connection on PCB 3 The PCB may be removed to ease replacement If required refer to section 1 produce 6 4 Replace thermistor 5 Reverse assembly of operations 3 to 1 if PCB was removed otherwise 2 to 1 Issue No 1 ...

Page 14: ...ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220 240V T300 doc 14 Section 5 0 WIRING DIAGRAM 220 240V WD317 TO SERIAL NO A545817 Issue No 1 ...

Page 15: ... cover should now remain face down 22 Remove the four screws securing the PCB 23 Remove the PCB by unclipping the three crimp housings on the thermistor mains connection and the heater 24 Remove the four buttons 25 Ensure document support bar is in down position on top cover 26 Remove the spring that fixes the document support bar to the lever arm by unhooking it from the screw boss on the rear ri...

Page 16: ...4 in section 6 0 2 The heater assembly is secured to 2 off heater fixing blocks by four fixing screws 3 Remove the four fixing screws 4 Unclip heater wire thermistor and mains connectors from PCB assembly 5 Lift and remove heater assembly complete 6 To reassemble machine reverse sequence of operation 1 to 5 SECTION 7 2 Replacement of Fixing Blocks 7 Carry out procedures 1 to 4 section 7 1 8 Turn b...

Page 17: ... machine in reverse sequence of operations 1 to 3 SECTION 7 4 Replacement of Base Moulding 7 Carry out procedures 1 to 5 section 7 1 8 The extrusion heater assembly will now become free 9 Place on one side 10 Remove insulation as procedures 2 to 4 section 7 3 11 Replace base moulding 12 Reassemble machine in reverse sequence of operations 1 to 4 SECTION 8 0 Replacement of PCB 4 Carry out procedure...

Page 18: ...n 6 12 To remove document support bar carry out procedures 1 to 5 section 6 0 and procedures 9 to 14 in section 6 0 13 Replace document support bar 14 Reassemble machine by reversing above operations SECTION 9 1 Replacement of Buttons 4 Carry out procedures 1 to 8 section 6 0 5 Replace the buttons making sure that the grey button is in the aperture marked 1 the red button is In the aperture marked...

Page 19: ...ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220 240V T300 doc 19 WIRING DIAGRAM 220 240V WD404 From Serial No A545818 Issue No 1 ...

Page 20: ...S MANUALS T300 THERMAL BINDER 220 240V T300 doc 20 SECTION 11 0 SPECIFICATION SHEET T300 POWER SUPPLY 220 240V 50Hz HEIGHT 95 mm WIDTH 370 mm DEPTH 220 mm WEIGHT 2 Kgs MACHINE POWER 600W DOCUMENT SIZE MAX A4 Issue No 1 ...

Page 21: ...ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220 240V T300 doc 21 AMENDMENT RECORD SHEET ISSUE NO DECRIPTION CARO No 1 Original 2 Instructions altered to include double insulated product 187 Issue No 1 ...

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