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Revo C 2PH Series, User Manual

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Revo C 2PH Series User Manual Download Page 28

28

REVO C 

2PH from 60A to 210A

 

User’s manual

M1

Analog Input 1

SSR 
INPUT

* SSR Input:

 

4÷30Vdc 5mA Max (ON >4Vdc / OFF <1Vdc) 

 

Frequency 3Hz Max  - On time min. 100 ms

8.4.1 SSR Control Input schematic

For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable.

Summary of Contents for C 2PH Series

Page 1: ...ANUAL Rev 02 2022 2PH from 60A to 210A 017 M RC2 60 210 CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautoma...

Page 2: ......

Page 3: ...Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I...

Page 4: ...l Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing...

Page 5: ...ironment and application AVERTISSEMENT L indice de protection du r gulateur de puissance est de IP20 lorsque les couvercles sont install s et ferm s L appareil doit tre install dans une enceinte qui a...

Page 6: ...ION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could com...

Page 7: ...Authorization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RM...

Page 8: ...put features 17 6 3 Output features power device 17 6 4 Fan Specification only from 90 to 210A 17 6 5 Environmental installation conditions 18 6 6 Derating Curve 18 6 7 Calculating flow capacity of th...

Page 9: ...larm 60 12 2 AUX High 61 12 3 AUX Low 61 12 4 ComError 61 12 5 AUX Line Loss 61 12 6 SD Error 61 12 7 SHRT 61 12 8 SCR Temp 61 12 9 Line Loss 61 Enable Function in static Unit 62 13 1 Using Digital In...

Page 10: ...t signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with electromechanical contactors are numerouses no m...

Page 11: ...ostics Comprehensive power controller range Provides wide range of options from simple single phase to complex three phase loads to 690V 100kA short circuit current rating SCCR Not reviewed by UL Enab...

Page 12: ...nit section For install the software launch the program and follow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port n...

Page 13: ...the Unit 5 Go in the Operator menu Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad or Thyristor configurator software The Unit is ready to work The a...

Page 14: ...ntrol on two phases with REVO C 2PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on two phases with REVO C 2PH V Nom...

Page 15: ...IDE IND CONT EQ E231578 2RD5 Model Serial Number Max Load Current Max Load Voltage Auxiliary Voltage Fan Voltage XXXXX XXXXX XXXXX XXXXXX XXXXXX XXX 35A 480VAC 50 60Hz 90 135Vac 50 60Hz 6VA No Fan 1 P...

Page 16: ...stive Load with 3 Phase Delta Connection 1 IRSW Infrared Short wave with 3 Phase Star Connection 2 IRSW Infrared Short wave with 3 Phase Delta Connection 3 COMMUNICATION AND RETRANSMISSION 16 descript...

Page 17: ...c OFF 1Vdc 0 5Hz max Volt Analogic input 0 10Vdc impedance 15 k Current Analogic input 0 20mA impedance 100 4 20mA impedance 100 Potentiometer 10 k min Logic input SSR Fast Enable 4 30Vdc 5mA Max ON 4...

Page 18: ...used are for information only and is not a substitute for a proper thermal rating done by a qualified person 6 5 Environmental installation conditions Ambient temperature 0 40 C 32 104 F at nominal cu...

Page 19: ...ot cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Caution no changes or modifications allowed on the equip...

Page 20: ...distances inverticaland in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation li...

Page 21: ...s manual 21 W D H Size SR13 SR16 60A no Fan 90 210A with Fan W mm 186 186 D mm 170 170 H mm 269 273 Weight Kg 6 8 7 REVO C 2PH 7 2 Fixing holes 7 1 Dimensions and weight H1 SR13 60A no Fan 256 SR16 90...

Page 22: ...s AWG wire terminal type ZMVV terminal tightening torque in the table below Power cable torque suggested Type Connector Type Torque Lb in N m Wire Range mm AWG MAX Current Terminals Wire Terminals UL...

Page 23: ...60A to 210A User s manual 23 Locations of the line power load earth ground and control signal connections T1 T3 L1 L3 5 4 3 2 1 Iout 0 0A Ref 0 0 M4 Ethernet or Pro bus port M1 M3 M2 Cover closed Cove...

Page 24: ...EVO C 2PH from 60A to 210A User s manual Suggested wiring mode connect the cables below not above Correct Not correct Maintain adequate distance to avoid obstructing the air flow See the figure on pag...

Page 25: ...ce ext feed back 9 Slave Output 10 Retransmission Output 11 RS485 A 12 RS485 B 13 0V GND 14 C Common contact alarm relay output 15 NC Normally Close contact alarm relay output Thermal or SC HB 16 NO N...

Page 26: ...4 RS485 A 5 RS485 B 8 4 Schematic Caution this procedure must be performed only by qualified persons A B Ethernet Profibus 14 11 12 16 15 6 5 7 4 3 2 1 8 13 1 2 4 5 F1 F2 10 24V GND FAN power USB Retr...

Page 27: ...d be acceptable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect external wires 2 The auxiliary voltage supply of the REVO C unit...

Page 28: ...manual M1 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms 8 4 1 SSR Control Input schematic For SSR input use follow the schematic below and co...

Page 29: ...oltage Supply Analog Inp 2 0 10VDC 4 20mA Reference Ext FeedBack Analog Inp 1 0 10VDC 4 20mA ANALOG SET POINT SLAVE OUT RETRANS OUT T1 T2 T3 T1 T2 T3 Delta Star Load Type Note Aux Voltage and Load Vol...

Page 30: ...e keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point...

Page 31: ...enu Password Parameter used to Operator 0 View measured values and basic settings including current voltage and set point Setup 2 Configure the power controller for the load Adv Setup 10 Configure the...

Page 32: ...low ComError Communication Watchdog error Line Loss Line power not detected SD Error SD card error SHRT Short Circuit on SCR SCR Temp Thermal Switch over temperature Line Loss L1 and L2 not detected...

Page 33: ...on Monitoring Set Point Out Scale Firing Type Analog in 1 Port 1 Baud Dig in 1 Volts Out Nom Line V Min Cycle Analog in 2 Port 1 Addr Dig in 2 Current Nominal I Start Ramp An2 Funct Port 2 Baud Enable...

Page 34: ...all phases 0 to 1023 V 11 Read Only Power Indicates the average RMS power output 0 to 100 12 Read Only Volts In Indicates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates fr...

Page 35: ...iding the set point is 5V and output scaling is 80 then the effective set point is 40 0 to 100 0 16 Read Write Parameter Name Description Default Range Unit Modbus Address Par Type Nom Line V Set the...

Page 36: ...Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Start Ramp Set the number of half cycles over which the power ramps each time the outp...

Page 37: ...the threshold of resistance that activates the Heater Break alarm This setting is in percentage of the nominal load resistance 100 0 to 100 0 29 Read Write HB Delay Set a delay between when the resist...

Page 38: ...ue 0 10V 0 to 10 Vdc or 10 000 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be meas...

Page 39: ...ble 8 Alarm reset 9 DEFAULT Voltage Feed back 2 SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms Parameter Name Description Default Modbus Address Par Type DI2 Functn Ch...

Page 40: ...or short circuit condition only when included in the option selected for Alarm Output Function 1 34 Read Write Option Description Bit Heater Break Heater Break 0 Short Circuit Short circuit 1 Therm S...

Page 41: ...Output xV where x is the Nominal Line Voltage 4mADC 0V 20mADC xV 0mADC 0V 20mADC xV 0VDC 0V 10VDC xV 999 9 I Output xA where x is the Nominal Line Current 4mADC 0A 20mADC xA 0mADC 0A 20mADC xA 0VDC 0A...

Page 42: ...30 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Range Modbus Address Par Type Port 1 Addr Set the address for the primary serial port 1 0...

Page 43: ...Name Indicate the name of the unit max 16 characters 83 84 85 86 87 88 89 90 Read Only Port 2 Addr Set the address for the secondary serial port or the Profibus Address 0 0 to 1024 122 Read Write Port...

Page 44: ...lue Off 0 On 1 Parameter Name Description Modbus Address Par Type Dig In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modb...

Page 45: ...ngle Phase 7 RC 2 Two Leg three phase 8 RC 3 Three Leg three phase 9 RC 3P Three Leg three phase with phase angle capability 10 Parameter Name Description Range Unit Modbus Address Par Type Max Voltag...

Page 46: ...ct it before applying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control...

Page 47: ...er REVO C 3PH for 3 phase power controller 4 Choose Serial Port From the Setting Serial Port menu 5 In value Port select the connected COM port to the power controller see the note below 6 To verify c...

Page 48: ...Save button NOTE In the simple view the change are not live so to take effect the change in simple section is necessary to download it following the download procedure 10 5 2 To edit a setting in a r...

Page 49: ...view 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digital input and analog input functions 1 Click the Access Level value zero when logg...

Page 50: ...Log Enabled 6 Click Set Time 7 If necessary Set the date and time and close the date time window 8 Set Log Time to the number of seconds between records 9 Click Connect 10 Click Config 11 Click Load C...

Page 51: ...cribed the Configurator Software and how use it 10 6 1 Program Window Main Menu Access these menus File menu Exit close the program Setting menu Language open language Settings dialog box Serial Port...

Page 52: ...e standard default settings Open existing recipe open an existing recipe file Upload from unit create a new recipe with the value uploaded from a connected power controller Close close the current rec...

Page 53: ...pand the options Status and Setup Indicators Digital input status light on when the input is a a closed circuit Enable indicator light on when the power controller is enabled Enable Disable button cli...

Page 54: ...the set point signal from analog input 1 The value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scal...

Page 55: ...t data Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save t...

Page 56: ...erto the computer Delete File erases the selected file from the power controller Close closes the Data Log window and close the log mode on power controller 10 6 6 Data Log Configuration window Data l...

Page 57: ...oose user settable options for the Configurator software Language Available Languages choose the language used in the program NOTE to be active the language change need close and open again the config...

Page 58: ...the set point SP Analog In 1 2 this signal chooses which of the two analog inputs is used as the source of the set point when the remote set point is in effect When this signal is off analog input 1 i...

Page 59: ...4 Schematic 11 4 Alarms and Alarm Relay Output When an alarm occurs and while the condition persists the alarm relay is de energized The alarm relay is energized when power is supplied to the control...

Page 60: ...d by the HB Sense parameter Example Resistance 2200W 220V power voltage A 2200 220 10A nominal V 220 V nominal I 10A Nominal resistance R 22 Ohm HB sense parameter 20 threshold value 22 22 x 20 100 22...

Page 61: ...m is activated when there is no data passage within the time established by the WD reset parameter 12 5 AUX Line Loss This alarm is activated when there is no auxiliary voltage 12 6 SD Error When the...

Page 62: ...act abbreviated as SwS and the command from digital input is abbreviated as SwH 13 1 Using Digital Input only By setting the Digital Input as Enable it is possible to control the enable from Digital I...

Page 63: ...ument Enable Software switch from communication 13 3 Using Digital Input Serial Port RS485 The static unit has the serial port as standard RS485 Modbus RTU always present The external contact SwH and...

Page 64: ...ld bus it is possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus NOTE The parameters written are command table refe...

Page 65: ...possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus bearing in mind that the SwH contact must also be closed to ena...

Page 66: ...tput from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OF...

Page 67: ...age demand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal bec...

Page 68: ...REVO C board The type of mounted transformer depends of the chosen Voltage in the order code Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line volt...

Page 69: ...Supply input in Terminal Block M4 optional terminals 1 and 2 can be used as an auxiliary power supply when the main network fails This auxiliary power supply keeps the communication circuits powered...

Page 70: ...ication Manual for details 18 19 M4 Terminal Description 1 24V 2 GND 3 Not connected 4 RS485 A 5 RS485 B The serial communication port RS485 is available on the Command Terminals On this port may be d...

Page 71: ...ort circuits The Fuses must have I2 T 20 less than thyristor s I2 T The warranty of thyristor is null if no proper fuses are used Type Fuse Code Spare Part Total Current ARMS Vac FUSE I2 T value Sugge...

Page 72: ...es Replacement Open the cover and remove the screws then replace it with the correct fuse use the screws with a proper suggested torque indicated below Type Screw Torque Lb in N m Screw Torque Lb in N...

Page 73: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com...

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