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English

SPIRAL MIXER

SK - RTF - RTS

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1.1. PURPOSE OF THE MANUAL 

This User Manual is an integral part of the Machine and it provides the information required to:

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Sensitise the operators to safety issues;

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Handle the machine (with or without packaging) under safe conditions;

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Install the machine correctly;

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Know its operations and limits;

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Use it under safe conditions;

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Perform maintenance safely and correctly;

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Dismantle the machine under safe conditions and in compliance with the occupational standards in force.

 

 

According to the national standards in force, the managers of the departments in which the machine is to be   

 

 

installed must carefully read this document and make the operators and maintenance technicians read the  

 

 

parts relative to their field of expertise.

 

 

The time spent doing this will be rewarded by the efficiency of the machine and its use under safe conditions.

The plants where the machine is to be installed must comply with the occupational standards in force.

The instructions, drawings, and documents contained in this Manual constitute proprietary and confidential information and they 

cannot be reproduced either in whole or in part.

Moreover, in the event the manufacturer applies modifications to this document, the customer must make sure that only the updat

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ed versions of the manual are available.

1.2. HOW TO READ THE USER MANUAL

This manual is divided into chapters, each one refers to a specific operator function ( INSTALLER, OPERATOR OR MAINTENANCE 

TECHNICIAN) and defines the expertise required to run the machine under safe conditions.

The User Manual consists of a cover, index, and a series of chapters.

The initial page provides the identification data for the machine and model, the revision of the user manual, and a photo/drawing 

of the described machine to facilitate the identification of the machine and of the relative manual.

The first page of the index shows the table of revisions of the user manual and of its parts, which correlates the revision level of the 

manual to that of the index and chapters

PAGE EXAMPLE

             Company Logo 

 

 

        Machine Name 

    Model             n° Chapter          Rev. 

n° Page

FOREWORD

1

IMPASTATRICE

A SPIRALE

SK - RTF - RTS

Summary of Contents for RTF

Page 1: ...INSTRUCTION MANUAL FOR USE SPIRAL MIXER MOD SK RTF RTS EN...

Page 2: ...ive UNI EN 453 2010 Food Processing Machinery Safety And Hygiene in addition the constituent parts of the machine and intended to come into contact with the food product are in accordance with REGULAT...

Page 3: ...6 1 Requisites of the maintenance technican 21 6 2 Maintenance prescription 21 6 3 Routine maintenance intervation 22 6 4 Scheduled maintenance intervention 23 6 5 Ceck list Routine Maintenance 24 6 6...

Page 4: ...n force The instructions drawings and documents contained in this Manual constitute proprietary and confidential information and they cannot be reproduced either in whole or in part Moreover in the ev...

Page 5: ...anyone standing within and or near the machine area putting his safety and health at risk Qualification of the recipients The machine is intended for industrial and professional use therefore it can...

Page 6: ...ective The manual provides the information that proves its existence and the instructions and warnings to solve them see 5 5 and 5 5 1 of European standards EN 292 1 and EN 292 2 SAFETY COMPONENT Is a...

Page 7: ...he following components 1 The tank contains the food products to be mixed and it is placed on the front area of the machine to which it is fixed the tank turns mechanically clockwise and it is started...

Page 8: ...d conditional prospective short cir cuit current 6 kA Symmetrical Earth and neutral TT e TN Protection rating IP 21 Machine position Work bench used in the food industry with height ranging between 90...

Page 9: ...lt 25 kg 1 1 10 kW 2 64 A 400 3 50 Hz 90 kg RTF 30 MO 400 x 260 32 lt 25 kg 1 1 10 kW 2 64 A 230 1 50 Hz 90 kg RTF 30 2V 400 x 260 32 lt 25 kg 2 1 10 kW 0 75 kW 2 5A 2 2A 4 6P 1400 900 400 3 50 Hz 90...

Page 10: ...0 38 RTF 40 X X X 495 800 798 1190 535 840 990 0 44 RTF 50 X X X 495 800 798 1190 535 840 990 0 44 Model Version A B C D PACKAGING DIMENSIONS MO TR 2V width depth height Mc SK 10 X 290 600 610 740 410...

Page 11: ...or objects resulting from failure to comply with the safety standards in force relative to lifting and moving materials inside and outside the plant 3 2 STORAGE The machine crate must be stored in an...

Page 12: ...3 Make sure that the supply complies with that indicated with the PACKING LIST 3 5 LIFTING THE MACHINE FIG 3 The machine 12 kg 18 kg versions must be lifted by two operators from the base All the othe...

Page 13: ...sistance and order spare parts 3 8 ASSEMBLING THE WHEELS FIG 5 Depending on the models and for transport reasons the machines are always shipped with the adjustable feet wheels removed Mount them as f...

Page 14: ...tems IEC3644 HD384 CEI 64 8 latest edi tions In relation to the energy distribution system which powers the machine control equipment the machine must belong to one of the normalised TT or TN systems...

Page 15: ...by following the procedure below Set the main switch upstream the machine to ON Turn the timer knob 2 to 30 Minutes for the models provided with timer Press key 1 I Visually check that the tank 3 rot...

Page 16: ...ny danger zone except that in the front work part as this is protected with an interlock mobile guard on the front part of the moving tank The machine is fitted with the following safety systems 1 All...

Page 17: ...ohibited to place any object under the machine base or between the support feet and base 7 It is prohibited to introduce products or objects with features other than those indicated for normal use 8 I...

Page 18: ...es RISK DUE TO THE NATURE OF THE PRODUCT The machine is designed to mix dough made with flour salts yeast fats and liquids and other food ingredients In the presence of dust or powder wear a suitable...

Page 19: ...od ingredients into the tank manually making sure the guard is OPEN During machine operation the remaining ingredi ents can be inserted into the tank with the guard CLOSED Handle the food ingredients...

Page 20: ...motor thermal protection is triggered In this case wait for the machine to cool down completely before restarting it 5 6 NO VOLTAGE In the case of a power failure it can be restored by following the s...

Page 21: ...ever tamper with or remove the warning labels and the safety devices The maintenance technician is in charge of Adjusting the machine calibrating the internal gears even within the danger zones with c...

Page 22: ...emachine sproperoperation 6 3 ROUTINE MAINTENANCE INTERVENTION Cleaning the machine Cleanthemachineexternallywithaclothdampenedwithwater Lift the head 1 if provided and remove tank 2 as indicated in t...

Page 23: ...e for gears Spiral rotation chain tensioning Remove the rear casing 1 by loosening the relative screws Remove the head casing 4 by loosening the relative screws lift the head if provided Loosen the nu...

Page 24: ...rtments must be kept clean and dry Suction any dust or powder with a suction device At least every month Check effectiveness Mechanical connections Use suitable tools to check the tightness of the cla...

Page 25: ...kers upstream of the power supply to the machine Contact the electrical energy supplier Restore the protection device once you have solved the cause that triggered it In the event the problem persists...

Page 26: ...st be cleaned and disinfected CLEANING DIAGRAM Clean the surfaces from any residue of food product with plastic scrapers Suction the residue of flour or food products with a suction device Clean the f...

Page 27: ...law All the metal or plastic bodywork the screws and any other parts in steel of plastic must be sent to waste collection institutions or companies in compliance with applicable law 7 3 DISPOSAL The e...

Page 28: ...a current regulator must be installed IT IS MANDATORY after each transportation and before each testing to tighten all the screws Power to the electrical panel must be guaranteed by an adequate upstre...

Page 29: ...HE DEVICES AND THEIR CONTACTS ARE REPRESENTED IN THE OFF POSITION OF THE NON FUNCTIONING ELECTRICAL PANEL WARNING If the supply voltage varies by more than 10 a current regulator must be installed IT...

Page 30: ...TS ARE REPRESENTED IN THE OFF POSITION OF THE NON FUNCTIONING ELECTRICAL PANEL WARNING If the supply voltage varies by more than 10 a current regulator must be installed IT IS MANDATORY after each tra...

Page 31: ...English SPIRAL MIXER SK RTF RTS 8 0 0 31 NOTE...

Page 32: ...SPIRAL MIXER MOD SK RTF RTS...

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