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Resistron RES-430, Operating Instructions Manual

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Resistron RES-430 Operating Instructions Manual Download Page 16

Startup and operation

16

RES-430

9

Startup and operation

9.1

View of the controller

9.1.1

Motherboard

9.1.2

Front view of the terminal

Connector for terminal

Terminals

Nameplate

Terminals

Connector
for piggyback module
(optional data interface)

Nameplate

Connecting cables

Operator keys

Mounting clamps

Display

Summary of Contents for RES-430

Page 1: ...omatic optimization AUTOTUNE Automatic phase angle compensation AUTOCOMP as of software revision 100 Automatic frequency adjustment Secondary control Heatsealing band alloy and temperature range selec...

Page 2: ...interface temperature sensor 23 9 6 Heatsealing band 25 9 7 Startup procedure 26 10 Controller functions 28 10 1 Indicators and controls 28 10 2 Display 28 10 3 Navigation in the menus 30 10 4 Menu st...

Page 3: ...guarantee trouble free operation of the RESISTRON temperature controller The temperature coefficient must be specified as follows e g Alloy 20 TCR 1100 ppm K NOREX TCR 3500 ppm K The RESISTRON tempera...

Page 4: ...tall additional components are excluded from the warranty Warranty claims must be examined in the factory and approved by ROPEX 2 Application This RESISTRON temperature controller is an integral part...

Page 5: ...system High precision thanks to further improved control accuracy and linearization of the heatsealing band characteristic High flexibility Secondary voltage range from 12V to 42V current range from 2...

Page 6: ...cable Kap 13 How to order auf Seite 50 5 2 1 Scope of supply installation The serial piggyback module is supplied with spacers for installation on the motherboard of the RES 430 Proceed as follows to...

Page 7: ...UAL temperature closing force You can also export the data as a CSV file for further processing in another PC program In addition the software permits the values in the Con figuration and Settings men...

Page 8: ...1100ppm Alloy 20 0 300 C Heatsealing band voltage secondary voltage of impulse transformer 12 42VAC Max load current max secondary cur rent of impulse trans former Terminals 5 6 7 8 Two heatsealing ba...

Page 9: ...Power dissipation max 40W Ambient temperature 5 45 C Degree of protection Motherboard IP00 Display terminal Front IP42 IP65 with transparent front cover Art No 887000 Back IP20 Installation Motherboar...

Page 10: ...m must be used to fasten the printed circuit board on the underside All national and interna tional regulations must be complied with Connector Piggyback module 6 x fixing hole optional data interface...

Page 11: ...l cutout RES 430 11 7 2 Display terminal 144 72 Outline dimensions of front frame Panel cutout 138 x 68 0 2 0 2 4 58 9 136 66 144 Front panel Connecting cable length 250mm Rubber seal Mounting clamp C...

Page 12: ...ite 12 must be heeded additionally Check the tightness of all the system connec tions including the terminals for the impulse transformer windings 6 Make sure that the wiring conforms to the relevant...

Page 13: ...wiring ROPEX Application Report Do not run the filter supply wires line side parallel to the filter output wires load side RESISTRON temperature controller RES 430 Impulse Transformer Designed accord...

Page 14: ...rrent cable in order to avoid malfunctions or damage of the controller Step 240 in the Configuration menu must be set to Double for this purpose Band 1 Band 2 Heatsealing band Load cell interface and...

Page 15: ...temperature sensor IMPORTANT If only ONE heatsealing band is used output terminals 7 8 must be jumped with a high current cable in order to avoid malfunctions or damage of the controller Step 240 in t...

Page 16: ...on 9 1 View of the controller 9 1 1 Motherboard 9 1 2 Front view of the terminal Connector for terminal Terminals Nameplate Terminals Connector for piggyback module optional data interface Nameplate C...

Page 17: ...ler settings can be reset to the fac tory settings with step 202 in the Configuration menu Only the language setting step 201 in the Configura tion menu remains unchanged Please refer to section 11 Fa...

Page 18: ...If time control is on activating the START signal starts the internally parameterized timeout This timeout com prises Starting delay delay at the beginning of the heating phase Heating phase heating...

Page 19: ...d as the factory setting In this case the heating process begins as soon as the START signal is activated 9 3 3 Setting the heatsealing time The heatsealing time can be set in the range from 0 to 99 9...

Page 20: ...ling phase of the internal timeout ends when the ACTUAL temperature falls to the specified per centage of the SET temperature This value can be set between 40 and 100 The factory setting is 40 3 Cooli...

Page 21: ...relay K1 or the sole noid drive closes at the end of the heating phase and opens again at the end of the cooling phase This configuration permits air cooling to be activated with relay K1 or the sole...

Page 22: ...emperature The dia gnosis ends at the end of the parameterized heatse aling phase As of software revision 008 The temperature diagnosis function can be activated and deactivated with step 217 in the C...

Page 23: ...uipment temperature or the temperature of the load cell An alarm is output by the controller if the maximum permissible temperature is exceeded The settings for the load cell interface and the tempera...

Page 24: ...ivated during the closing movement of the sealing jaws for instance 3 End of heating phase A single force diagnosis takes place at the end of the heatsealing phase 4 End of cooling phase A single forc...

Page 25: ...alibrated for this The first time the heatsealing band is heated to appro ximately 200 250 C the standard alloy undergoes a once only resistance change burn in effect The cold resistance of the heatse...

Page 26: ...ons are described below 1 Switch off the line voltage and verify that all circuits are deenergized 2 The supply voltage specified on the nameplate of the controller must be identical to the line volta...

Page 27: ...sfully the main menu appears on the display again Then specify a defined temperature heatse aling temperature with step 101 in the Settings menu and activate the START signal HEAT Alternatively you ca...

Page 28: ...he display for appro ximately 2 seconds when the controller is switched on This message also includes details of the software ver sion ENTER HAND RESET ROPEX RESISTRON RES 4 MENU key for advancing to...

Page 29: ...ure on page 32 10 2 4 Error message The fault diagnosis function of the controller is always active If a fault is detected it is indicated on the display immediately in the form of an error message se...

Page 30: ...here in the menu structure providing a controller alarm is not active In this case the Alarm menu is opened instead If the display is in the home position or an alarm is indi cated and you press the M...

Page 31: ...pressing the MENU key 2s You can then activate the AUTOCAL function by pressing the ENTER key section 10 8 Automatic zero cali bration AUTOCAL on page 36 If you press the MENU key for longer than 2s...

Page 32: ...n 213 Lock HAND key 207 Set point reached 205 Temperature range Settings Configuration 1 Force sensor active 2 Force sensor not active 3 Time control OFF 4 Time control ON 5 TCR not variable 6 TCR var...

Page 33: ...rce tare Configuration 1 Force sensor or force and tem perature sensor active 2 Temp sensor active 3 No sensors active 4 Temp sensor not active 243 Maximum force 1 2 249 Foot switch hold time Continue...

Page 34: ...page 16 or section 10 4 Menu structure on page 32 Menu Menu step Numbering up to SW revision 006 Numbering as of SW revision 007 Settings menu Heatsealing temperature 1 101 Starting delay 3 103 Heatse...

Page 35: ...ce it has been entered 10 7 Temperature indication actual value output If the display is in the home position the ACTUAL tem perature is indicated there as a digital value and as a dynamic bar The hea...

Page 36: ...g the ENTER key The initial temperature ambient temperature of the heatsealing bar s which is currently valid for calibration can be set beforehand in the 0 40 C range using the UP and DOWN keys The z...

Page 37: ...mong other things this permits the closing movement of the sealing jaws to be started by briefly activating and deactivating the FOOT SWITCH signal The hold time is deactivated if the value entered is...

Page 38: ...troller you must set Double with step 240 The controller will otherwise be over loaded and damaged beyond repair If you change the configuration with step 240 you must run the AUTOCAL func tion with s...

Page 39: ...after the AUTOCAL function has been successfully executed section 10 8 Auto matic zero calibration AUTOCAL on page 36 The interval after the end of the AUTOCAL func tion must be less than 2 0s Start A...

Page 40: ...dication and value selection in Celsius C 2 Fahrenheit Temperature indication and value selection in Fahrenheit F Up to and including software revision 101 only Celsius C can be specified on the contr...

Page 41: ...nge spe cified in section 6 Technical data on page 8 If a line voltage which is less than the lower limit of the permissible range occurs the controller is switched to a standby mode No more heatseali...

Page 42: ...switch can then be opened again but the jaws remain closed 3 The heating process must begin immediately wit hout a starting delay 4 The heatsealing time t2 1s must begin when the ACTUAL temperature r...

Page 43: ...ld be undertaken in the specified order Then ACTUAL temp START signal 180 C t t OFF 0 80 C 1s t Open Relay K1 Closed 95 of 180 C ON FOOT SWITCH OFF ON signal t Step in Configuration menu Setting 210 C...

Page 44: ...re offered for this purpose in the 0 10VDC range each of which is assigned an error code section 10 21 Error messages on page 44 If a state that requires AUTOCAL occurs or if the con troller configura...

Page 45: ...ure too high sec 9 4 Frequency fluctuation inadmissible line frequency Heatup time exceeded sec 9 4 1 Force sensor measure range overflow sec 9 5 3 Force sensor measure range underflow sec 9 5 3 Closi...

Page 46: ...pulse transformer incorrectly sized Temperature too low Temperature too high Calibration failed loose contact ambient temperature fluctuations Data error Current signal incorrect calibration not possi...

Page 47: ...ult replace controller Partial short circuit delta R Heatsealing band partially bypassed by conducting part clamp opposite heatsealing bar etc Parallel circuit interrupted Wire break heatsealing band...

Page 48: ...riable temp coeff 1100ppm Step 205 Temperature range 300 C Step 206 Maximum temperature 300 C Step 207 Set point reached 10K Step 208 Set point exceeded 10K Step 210 Cooling mode Absolute Step 211 Sta...

Page 49: ...is way 3 Restore customer settings Selecting this option restores the customer set tings that were saved as described in 2 When the controller is first delivered the customer settings are identical to...

Page 50: ...s connector plug in parts and T 430 terminal Line filter LF 06480 Continuous current 6A 480VAC Art No 885500 Impulse transformer See ROPEX Application Report for design and ordering information Option...

Page 51: ...Fuse 13 H HEAT 27 37 Heatsealing band type 8 Heatsealing time 19 Heatup timeout 23 Hold mode 38 Hold time for FOOT SWITCH signal 37 I Impulse heatsealing method 4 Impulse Transformer 13 Impulse transf...

Page 52: ...n 35 Temperature range 8 18 Temperature sensor 9 23 Temperature setting 35 Temperature unit 40 Transformer 3 13 50 Type of construction 8 U Undervoltage detection 41 V View 16 Visualization software 7...

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