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Research StripIR 5306, User Manual

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Research StripIR 5306 User Manual Download Page 17

 

Section 7 – SPARE & REPLACEMENT PARTS 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figures 7-1. Model 5306 Parts Identification. 

 

ITEM 

PART NO. 

DESCRIPTION 

5306-02

5306-05

5306-10

5306-16  5306-25  5306-38

1 

054979-001 

Panhead Screw, 2-56X3/16 

N/A 

2 

2 

2 

2 

2 

2 

054979-026 

Panhead 

Screw, 

4-40X3/4 

1 2 2 2 2 2 

3 

054979-099 

Panhead 

Screw, 

8-32X5/8 

6 6 6 6 6 6 

4 

054979-123 

Panhead 

Screw, 

10-32X.5 

4 4 4 4 4 4 

5 

063042-001 

Plug, 1/2NPT X 1/4LG 

1 

1 

1 

1 

1 

1 

6 

100571-001 

Terminal 

Block, 

10A 

1 2 2 2 2 2 

7 

106587-001 

Lamp-QIH120-1000W 

1      

103390-002 

Lamp-QIH240-1000W 

 1     

103390-004 

Lamp-QIH240-2000W 

  1    

103390-012 

Lamp-QIH240-3000W 

     1    

103390-008 

Lamp-QIH600-5000W 

    1  

103390-010 

Lamp-QIH480-3800W 

     1 

8 103830-001 

Fittting-1/8NPT 

x 

1/4" 

2 2 2 2 2 2 

9 103831-001 

Spring 

Clip 

N/A 

2 2 2 2 2 

10 

106684-001 

Power 

Cable 

Assembly, 

8ft 

1 1 1 1 1 1 

11 

106833-002 

End 

Casting 

2 2 2 2 2 2 

12 

106834-001 

Reflector-5306-02 

1      

106834-002 

Reflector-5306-05 

 1     

106834-003 

Reflector-5306-10 

  1    

106834-004 

Reflector-5306-16 

     1    

106834-005 

Reflector-5306-25 

    1  

106834-006 

Reflector-5306-38 

     1 

13 

106835-001 

End 

Cover 

2 2 2 2 2 2 

14 

 

087851-011 

Option-Quartz 

Window 

Kit,5306-02

1      

087851-001 

Option-Quartz 

Window 

Kit,5306-05

 1     

087851-003 

Option-Quartz 

Window 

Kit,5306-10

  1    

087851-030 

Option-Quartz 

Window 

Kit,5306-16

     1    

087851-007 

Option-Quartz 

Window 

Kit,5306-25

    1  

087851-009

 

Option-Quartz 

Window 

Kit,5306-38

     1 

 

106837-001 

Rev. 

1 

   7-1 

     

 

 

 

 

Summary of Contents for StripIR 5306

Page 1: ...A106837 001 Rev 1 February 2003 Another quality product from Model 5306 User s Manual 7128 Shady Oak Road Eden Prairie MN 55344 Phone 952 9499 9009 Fax 952 949 9559 E mail sales researchinc com www researchinc com ...

Page 2: ...3 Section 4 Safety 4 1 Section 5 Installation 5 1 5 1 Un pack and Check for Damage 5 1 5 2 Mounting the Heater 5 1 5 3 Heater Cooling Connections 5 2 5 4 Electrical Connections 5 2 Section 6 Maintenance 6 1 6 1 Lamp Removal Replacement Installation 6 1 6 2 Quartz Window Cleaning and Replacement 6 4 6 3 Cleaning the Reflector 6 4 Section 7 Spare Replacement Parts 7 1 106837 001 Rev 1 ...

Page 3: ...onsists of a specular aluminum reflector that directs the infrared energy generated by one ceramic end seal T 3 style quartz halogen lamp factory installed in the heater Heated lengths of 2 56 5 11 16 25 and 38 inches 65 127 279 406 635 and 965 mm are offered for the Model 5306 Additional lamps can be ordered separately from the heater Water Cooling Adequate cooling water is required during operat...

Page 4: ... heater the quartz window protects the aluminum reflector and lamp from contaminants released in the heating process resulting in maximum efficiency of the heater Optional Power Control System The Model 5306 can be ordered with the PC option This configuration consists of the heater the Model 5620 ControlIR SCR power controller and eight feet 2 4 m of electrical cable connecting the heater to the ...

Page 5: ... the power supply is disconnected Continuous Operation The formed stainless steel and extruded aluminum construction of the Model 5306 combined with the liquid allows the heater to withstand continuous high temperature operation Controllable Energy Output The infrared energy emitted from the heater can be adjusted to match the heating requirements of a variety of applications The Model 5306 ordere...

Page 6: ... 004 103390 012 103390 008 103390 010 Lighted Length Inches mm 2 56 65 5 0 127 11 0 279 16 0 406 25 0 635 38 0 965 Watt Density W in 390 200 182 187 200 100 Rated Voltage 120 240 240 240 600 480 Total Power Dissipated Rated Voltage Watts 1000 1000 2000 3000 5000 3800 Total Current Rated Voltage Amps 8 3 4 2 8 2 12 5 8 3 7 9 Cooling Water Flow2 GPM lpm 0 15 0 5 0 15 0 5 0 25 0 9 0 4 1 5 0 6 2 2 0 4...

Page 7: ...nches mm 5306 02 6 152 4 2 5 63 5 5 3 133 4 5306 05 9 5 241 3 6 152 4 8 8 222 3 5306 10 14 5 368 3 11 279 4 13 8 349 3 5306 16 20 1 510 5 16 6 421 5 19 4 491 5 5306 25 29 5 749 3 26 660 4 28 8 730 3 5306 38 42 5 1079 5 39 990 6 41 8 1060 5 Figure 3 1 Model 5306 Dimensions ...

Page 8: ...Spare Replacement Parts Model 5306 Model Description Quartz Window Kit for 087851 011 2 Inch 51 mm length 087851 001 5 Inch 127 mm length 087851 003 10 Inch 254 mm length 087851 005 16 Inch 406 mm length 087851 007 25 Inch 635 mm length 087851 009 38 Inch 965 mm length Quartz Halogen Ceramic End Seal Infrared Lamp for 106587 001 Model 5194 02 1000 watts 120 volts 103390 002 Model 5194 05 1000 watt...

Page 9: ...ielded from the glare if observing the lamps for an extended period of time Use suitable shaded lenses or dark glasses HIGH TEMPERATURES Parts of the heater may exceed 500 F 260 C Contact with the lamps reflector or metal parts near the lamps may cause severe burns WARNING NEVER place hands under or in front of the heating elements ALWAYS allow heating element to cool at least three minutes before...

Page 10: ...cetylene torches soldering irons and other equipment that operates at extremely high heat 2 Remove all solids liquids and gases that burn easily from the area around the heater 3 Know where the nearest fire extinguisher is located and how to use it 4 Know how to put out fire from all the types of material near the heater ...

Page 11: ... HEATER The Model 5306 heater should be mounted to a framework or structure that is designed to support the weight of the heater and provide stability to the unit Four 10 32 threaded holes are located on the top surface of the heater and are designed for mounting the heater see Figure 3 2 Note Vertical burn lamps are recommended when operating the Model 5306 in a vertical orientation All Research ...

Page 12: ...ld be used for connecting the tubing directly to the cooling water source Once cut to the appropriate lengths each individual tube length should be inserted into the appropriate fittings on both the heater and the cooling water sources Figure 5 2 details a typical installation for the Model 5306 heater Proper coolant flow must be maintained during operation of the heater See Section 3 Specificatio...

Page 13: ...the Model 5306 reference Figure 6 1 6 2 6 3 Note Remove all power from the heater BEFORE attempting to install replace the lamp Allow a minimum of inch 12 mm of slack in the lamp lead so that the lead is not taut when inserted into the lamp terminal block Always take care to handle all lamps by the ceramic end seals and use clean cotton or latex gloves to prevent contamination of the quartz lamp e...

Page 14: ... set the window aside see Figure 6 2 Take this opportunity to clean the window using non abrasive cleaning solvent and clean soft cotton cloth see Section 6 2 Figure 6 2 Model 5306 Quartz Window Removal 4 Loosen do not remove the setscrews in the ceramic terminal block on each end of the heater see Figure 6 3 106837 001 Rev 1 6 2 ...

Page 15: ...l block position that previously held the old lamp Push each lead wire into the terminal block far enough so that when tightened the setscrew will hold the lead securely 8 Tighten the setscrews in each terminal block so the lead wires are held securely Note tighten the terminal block set screws to a torque of 0 6 Ft Lbs 0 82 N m 9 Form a loop within each lead along its length from the top of the c...

Page 16: ...iciency If the reflector surface becomes contaminated it reflects less energy The energy that is not reflected is absorbed by the reflector and removed by the cooling water This energy is lost energy The following procedure should be used to clean the Model 5306 reflector 1 Remove the lamp as described in Section 6 1 Lamp Removal Replacement Installation 2 Clean the reflector with a mixture of war...

Page 17: ... 103390 008 Lamp QIH600 5000W 1 103390 010 Lamp QIH480 3800W 1 8 103830 001 Fittting 1 8NPT x 1 4 2 2 2 2 2 2 9 103831 001 Spring Clip N A 2 2 2 2 2 10 106684 001 Power Cable Assembly 8ft 1 1 1 1 1 1 11 106833 002 End Casting 2 2 2 2 2 2 12 106834 001 Reflector 5306 02 1 106834 002 Reflector 5306 05 1 106834 003 Reflector 5306 10 1 106834 004 Reflector 5306 16 1 106834 005 Reflector 5306 25 1 1068...

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