30A | 50A
Version 1.0
Dual Input
DC-DC
On Board Battery Charger w/ MPPT
Page 1: ...30A 50A Version 1 0 Dual Input DC DC On Board Battery Charger w MPPT...
Page 2: ...roughout the manual to indicate poentially dangerous conditions or important safety information Damage to the product resulting from mechanical influences and excess voltage Use for purposes other tha...
Page 3: ...nadequate repairs may cause serious hazards Children must be supervised to ensure that they do not play with the product Electrical devices are not toys Always keep and use the product out of the reac...
Page 4: ...e ducts if it is necessary to lay cables through metal panels or other panels with sharp edges Lay the cables so that they cannot be damaged by the doors or the bonnet Crushed cables can lead to serio...
Page 5: ...cient cable cross sections Protect the positive conduit with a fuse Prevent any metal parts from falling on the battery This can cause sparks or short circuit the battery and other electrical parts Fo...
Page 6: ...ions Installation Mount the Battery Charger Connect the Battery Charger Typical Setup Cable and Fuse Sizing Operation LED Indicators Charging Logic Trouble shooting Technical Specification 06 07 07 09...
Page 7: ...via solar panels if the service battery is fully charged 3 phase charging profile Bulk Boost and Float ensures your service battery will be accurately charged at the correct voltage levels to 100 Com...
Page 8: ...RVSCC port for measuring the battery voltage accurately with longer line runs Due to the connection and cable resistance there can be discrepancies in voltages at the terminal vs the BVS PV Positive i...
Page 9: ...l Input port for triggering the battery charger for smart alternators IGN wire recommended 18 16AWG Standard Traditional Alternator has a fixed voltage when charging Do not connect IGN wire Smart Alte...
Page 10: ...If your reading is closer to 12 5 13 5V then it s likely that you have a smart alternator Check with your vehicle manufacturer to determine alternator status Communication cable for RS485 port for App...
Page 11: ...osion DANGER Set up the product in a dry location protected from splashing water Do not expose the product to any heat source such as direct sunlight or heating Avoid additional heating of the product...
Page 12: ...hen charging Do not connect IGN wire Smart Alternator has a controlled charging output based on operating conditions Variable Requires IGN signal wire There are two ports on the green IGN connector ho...
Page 13: ...Future Development NOTE Connecting Battery Voltage Sensor Connect the Battery Voltage Sensor connector to the BVS port Connect the positive line to the left side of the green housing and then connect...
Page 14: ...3 Connect a positive power cable between ALT terminal on the DCDC and the positive pole of starting battery Optional Only for system setup with Smart Alternator Connect the IGN Signal Wire between Ig...
Page 15: ...6 4 AWG Cable sizing 1 5 3 16 6 AWG 5 9 16 30 4 AWG PV Solar Panel Solar Ad Adapter Kit Cables to Starter BATT Cables to House BATT ANL Fuse ANL Fuse ING D Signal Wire for smart alternator DC DC MPPT...
Page 16: ...age Slow Flashing Battery over discharged Fast Flashing Battery over voltage over temperature Red Yellow White Blue Green ON SLA Default ON GEL Battery Type Indicator ON FLD ON LI ON User NOTE 1 Red t...
Page 17: ...tery voltage It will continue to charge starting battery if the voltage is lower than 12 7V and will stop charging if the voltage is higher than 13 2V 2 3 If the service battery is in float charge sta...
Page 18: ...rger will boost up the current in the solar system The current does not come out of thin air Instead the power generated in the solar panels is the same power that is transmitted into the battery bank...
Page 19: ...harging algorithm will possibly not have much to work with and therefore there is an inevitable decrease in performance In this scenario it would be preferred to have modules with higher nominal volta...
Page 20: ...ery is fully charged there will be no more chemical reactions and all the charge current would turn into heat or gas Because of this the charger will reduce the voltage charge to smaller quantity whil...
Page 21: ...addresses on the back of the instruction manual NOTE Ensure that the Solar Panel is not being shaded by a tree etc Verify the Solar Panel voltage is higher than 15V threshold with a multi meter and c...
Page 22: ...efficient Certifications 9 16VDC 30A 50A SLA GEL FLD LI USER MPPT Up to 97 25V 400W 660W 400W 660W Traditional Alternator 13 2 16VDC Smart Alternator Euro 6 12 16VDC 60mA 35 65 31 F 149 F 40 80 40 F 1...
Page 23: ...These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not in...
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