Renishaw TONiC FS T3 Series Functional Safety Installation Manual And Safety Manual Download Page 15

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TONiC RTLC20-S Functional Safety installation guide and safety manual                      Original instructions

Readhead mounting and alignment

Mounting brackets

The bracket must have a flat mounting surface and should provide adjustment to enable conformance to the 
installation tolerances, allow adjustment to the rideheight of the readhead, and be sufficiently stiff to prevent 
deflection or vibration of the readhead during operation. It must not be allowed to work itself loose due to 
vibration.

NOTES:

 

 

X

 Recommended screw type M2.5 × 0.45 and must comply with: 

 

ISO 4762/DIN 912 grade 8.8 minimum/ANSI B18.3.1M.

 

X

 The use of a thread locking compound is recommended.

 

X

 No washer is required under the screw head.

 

X

 Minimum thread engagement 5 mm (7.5 mm including counterbore).

 

X

Tightening torque 0.25 Nm to 0.4 Nm.

 

X

Mounting hole clearance will contribute to mechanical safe position.

Green  Orange  Red

Readhead set-up LED status 

*

Yaw 

0° ±0.4°

Pitch 

0 ±1°

Roll 

0° ±0.5°

Rideheight 

2.1 ±0.15 mm

Green spacer

DOP interface set-up LED status 

*

Blue   Green  Orange  Red

 

Purple

Readhead set-up

Ensure that the scale, readhead optical window and mounting face are clean and free from obstructions. 

NOTE:

 When cleaning the readhead and scale apply cleaning fluid sparingly, do not soak. 

To set nominal rideheight, place the Green spacer with the aperture under the optical centre of the readhead 

to allow normal LED function during set-up procedure. Adjust the readhead to maximise the signal strength 
along the full axis of travel to achieve a Green set-up LED on the readhead (>70% signal). If a DOP 

interface is used, aim for a Blue LED on the interface.

NOTE: 

The readhead should be installed and set up with the Automatic Gain Control (AGC) switched off  

(CAL LED off). When re-installing the readhead, factory defaults should be restored 

(see page 14)

.

*

For further information on LED status 

(see page 15)

.

Summary of Contents for TONiC FS T3 Series

Page 1: ...Installation guide M 6688 9044 02 B TONiC FS T303x RTLC20 S linear encoder system Functional Safety installation guide and safety manual...

Page 2: ...TONiC FS quick start guide 10 Cable connection 11 System connection Ti interface 11 System connection DOP interface 12 Readhead mounting and alignment 13 System calibration 14 Diagnostic LEDs 15 Outpu...

Page 3: ...orrect the interference at their own expense NOTE This unit was tested with shielded cables on the peripheral devices Shielded cables must be used with the unit to ensure compliance Further informatio...

Page 4: ...rer must conduct their own assessment of the full system to determine its safety capability Correct use includes X X Operating the TONiC FS system within the limits defined in this document X X Instal...

Page 5: ...als falls within the limits defined in Evaluation unit monitoring Evaluation unit monitoring To achieve full system integrity the evaluation unit must continuously monitor the analogue outputs and in...

Page 6: ...79 The products comply with EU directives and comply with the following technical standards 2014 30 EU Electromagnetic compatibility EMC 2011 65 EU On the restriction of the use of certain hazardous s...

Page 7: ...s RTLC20 S 150 mm NOTE Ensure self adhesive tape is on the outside of bend 95 relative humidity non condensing to IEC 60068 2 78 Humidity Storage 70 C 0 C Operating Storage and handling N heptane CH3...

Page 8: ...ce mark selector sensor position P and Q limit switch sensor position Selected IN TRAC reference mark 0 08 Roll tol 0 5 11 13 5 4 25 4 15 10 8 75 Offset 2 75 0 5 3 0 25 Yaw tol 0 4 29 22 Detail A Scal...

Page 9: ...scale Datum clamp A 9585 0028 End cover Pair A 9585 0035 5 START see page 8 FINISH see page 8 A C Detail B End cover alignment indicator Detail C 0 5 F 0 2 100 0 05 F F axis of motion F axis of motio...

Page 10: ...on There are two versions of applicator for use with RTLC20 S scale side mounted A 9589 0115 and top mounted A 9589 0094 NOTE Ensure the guidance in Storage and handling on page 5 is followed 9 Remove...

Page 11: ...need to be fitted adjacent to a reference mark It can be positioned anywhere along the axis depending upon the customer s requirements 1 Remove the backing paper from the datum clamp Place the datum c...

Page 12: ...by the readhead and interface set up LEDs readhead Green DOP interface ideally Blue Purple CALIBRATION Press and release the CAL button on the interface The CAL LED on the readhead will be single fla...

Page 13: ...n the readhead and the interface X X The customer is responsible for verifying the product function where the readhead to interface cable has been re terminated including the installation of extension...

Page 14: ...ing care not to touch the pins plug the connector into the socket in the interface ensuring correct orientation as shown 3 Refit the cover plate ensuring the cable ferrule is located in the recess on...

Page 15: ...nce will contribute to mechanical safe position Green Orange Red Readhead set up LED status Yaw 0 0 4 Pitch 0 1 Roll 0 0 5 Rideheight 2 1 0 15 mm Green spacer DOP interface set up LED status Blue Gree...

Page 16: ...stops flashing and remains off The reference mark is now phased NOTE Only the chosen reference mark that has been used in the calibration routine is guaranteed to remain phased X X The system automati...

Page 17: ...l 50 to 70 No Red Poor set up signal may be too low for reliable operation signal level 50 No Purple blank flashing Over signal system in error Yes Blue blank flashing Over speed system in error Yes R...

Page 18: ...Shield Inner shield Not connected Outer shield Case Function Output type Signal Colour Power 5 V Brown 0 V White Incremental signals Analogue Cosine V1 Red Blue Sine V2 Yellow Green Reference mark An...

Page 19: ...2 70 1 35 0 540 0 270 0 135 0 054 0 027 25 10 10 8 10 3 24 1 62 0 810 0 324 0 162 0 081 0 032 0 016 20 10 10 6 75 2 70 1 35 0 675 0 270 0 135 0 068 0 027 0 013 12 10 9 4 50 1 80 0 900 0 450 0 180 0 09...

Page 20: ...5 V Readhead IMPORTANT The outer shield must be connected to the machine earth Field Ground The inner shield must be connected to 0 V at receiving electronics only Care should be taken to ensure that...

Page 21: ...lect standard or wide reference at time of ordering to match the requirements of the controller being used 20 m 45 Output specifications Analogue output signals Incremental 2 channels V1 and V2 differ...

Page 22: ...ing 0 C to 70 C Sealing readhead IP40 Ti interface IP20 DOP interface IP30 Acceleration readhead Operating 500 m s 3 axes Shock system Non operating 500 m s 6 ms sine 3 axes Vibration system Operating...

Page 23: ...octite 435 with A 9585 0028 clamp RTLC20 S scale technical specifications For lengths 2 m RTLC20 with FASTRACK is recommended Reference mark Limit switches Type Customer selected IN TRAC reference mar...

Page 24: ...nable disable Push and release 3 seconds AGC enable disable Push and hold during power Off On cycle Restore factory defaults Refer to readhead LED functionality chart for CAL set up indications 48 32...

Page 25: ...T 2019 Renishaw plc All rights reserved Renishaw reserves the right to change specifications without notice RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renish...

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