Renault 2013 Formula 1.6 User Manual Download Page 44

Page: 44 / 44

Release 1.0 - 24/04/2013

8.2. Details of the transponder connector

DTM04-2P connector
Pin1: +12V
Pin2: Ground

8.3. Composition of the PI Data system kit

•

One PI compact logger Signatech spec with an integrated lateral

accelerometer

•

One compact flash card

Note: This card must not exceed 2GB memory

•

One steering angle sensor with its fastening

•

Two wheel speed sensors

•

Two brake pressure sensors with its hoses, bleeders and support

•

One beacon receiver

•

The PI Toolbox and Pectel Card Management sofwares

Summary of Contents for 2013 Formula 1.6

Page 1: ...2013...

Page 2: ...13 5 4 Suspension geometry 15 5 4 1 Toe Camber shims position 15 5 4 2 Rear bracket position 16 5 5 Damper setting 17 5 6 Front antiroll stiffness setting 18 5 7 Brakes 19 5 7 1 Discs Pads bedding in...

Page 3: ...compliance with the technical specifications in force at publication issuing date They are subject to modifications in case of changes made by the manufacturer to the production of the various compon...

Page 4: ...Release 1 0 24 04 2013 4 1 OVERVIEW OF THE CAR...

Page 5: ...argy renexter renault com Renault Sport Technologies ZA Courtaboeuf 2 14 Avenue des Tropiques 91978 Les Ulis Courtaboeuf Cedex FRANCE Tel 33 1 76 82 40 00 Fax 33 1 76 82 12 40 http extranet renault sp...

Page 6: ...s after asking for an access directly from the welcome page of the website http extranet competition renault sport com or All the technical documents issued are available through this website Technica...

Page 7: ...04 2013 7 3 OVERALL DESCRIPTION 3 1 Dimensions Overall length 4118 mm Overall width 1670 mm Overall height 999 mm Wheelbase 2651 mm Front track 1486 mm Rear track 1436 mm Front overhang 935 mm Rear o...

Page 8: ...oad mono damper unit non adjustable Rear suspension Push road twin damper unit non adjustable Rims one piece Speedline aluminium alloy rim with central nut Rims size Fr 8 x13 Rr 10 x13 Kumho tyres Fr...

Page 9: ...switch 4 Connector for the mechanic electronic throttle joystick 5 Dashboard reset 6 Neutral and reverse handgrip 7 Ignition switch 8 Starter button 9 Fuel pump switch for drain tank 10 Fire extinguis...

Page 10: ...witch off For transportation it s easy to disconnect the electrical system by unscrewing the main fuse 100A In case of fire the driver pulls the handgrip on the right side of the steering wheel or an...

Page 11: ...bottom of the chassis and the stainless steel cover Ballast system are described as follows 3mm stainless steel cover 2 0kg 1 5 mm lead ballast 1 5kg Maximum ballast weight possible 15kg You can only...

Page 12: ...0 86 1 18 DAMPERS Nadal Tech non adjustable ANTIROLL Bellevilles Stack 11x1 Motion Ratio Wheel Bellevilles 1 77 Element Stiffness daN mm 81 GEOMETRY Ride Height mm 18 33 Castor 10 Camber 3 5 3 5 2 5...

Page 13: ...AMBER change 1 mm shim 0 285 0 278 3 5mm shim 1 0 97 10mm ride height 0 3 0 15 TOE change 1 turn 1mm 0 653 around 4 mm at the Wheel 1 5 flat 1 mm at the wheel 1mm shim 0 157 around 1 mm at the wheel C...

Page 14: ...hims must only be fitted on the rear of the front wing brackets Available shims thickness 0 5mm 1mm and 2mm Without shims the wing angle is 5 Maximum value Front wing Wing angle measurement place 0 pa...

Page 15: ...4 2013 15 Rear wing P1 0 P2 3 P3 6 P2 9 P1 0 0 parallel to the car floor or to the reference plan on the top of the bellhousing 5 4 Suspension geometry 5 4 1 Toe Camber shims position Front Camber Shi...

Page 16: ...1 0 24 04 2013 16 Rear toe and camber shims are the same 5 4 2 Rear bracket position Only one rear bracket position is allowed red fixing points Rear Camber Shims 0 5 1 1 5 2mm Rear Toe Shims 0 5 1 1...

Page 17: ...und max 20 14 35 15 60 16 85 13 16 14 30 15 44 100 44 34 48 20 52 06 50 05 54 40 58 75 160 58 88 64 00 69 12 71 02 77 20 83 38 gas force measured at middle stroke 15kg 1 5kg all measures are done at 3...

Page 18: ...2 4x1 355 3 0 6x2 4x1 296 3 6 7x2 254 4 2 8x2 222 4 8 9x2 197 5 4 5x1 9x1 178 3 0 6x1 7x1 148 3 6 7x1 6x1 127 4 2 8x1 5x1 111 4 8 9x1 4x1 99 5 4 10x1 4x1 89 6 0 11x1 81 6 6 12x1 74 7 2 13x1 68 7 8 14x...

Page 19: ...s but with more brake pressure 75 Do half lap to cool down the brakes and so after 5 laps you can brake like usualy 5 7 2 Wear Disc nominal thickness 18 5mm Disc minimal thickness 16 5mm 5 8 Nosebox c...

Page 20: ...Release 1 0 24 04 2013 20 5 9 Tightening torques Bolt and nut Nm M5 10 M6 14 M8 25 M10 Roll Hoop 35 M10 40 M18 Wheel Nut 140 M20 Wheel Stud 180 Brake Bleeder 12...

Page 21: ...ter temperature 90 C Maximum water temperature 105 C Maximum oil temperature 140 C Revs limiter 7200 rpm Engine oil and filter oil change every 2500km Engine air filter cleaning every 1000km Engine mu...

Page 22: ...7 TRANSMISSION GEARBOX The SADEV SL66 14 gearbox is a sequential 5 front gears one reverse gear with cut off system Its weight is approximately 36 kg It is equipped with a bevel gear differential 7 1...

Page 23: ...d to the oil The resulting consequences are not in any circumstances covered by the SADEV supplier When topping up the gearbox oil do not mix any other oil with that already in the box Gear Ratio Ref...

Page 24: ...prevent the ingress of water into the gearbox 7 4 Glue components Glue components and tightening torque are shown in the rebuild section WARNING Glue components have been chosen during tests sessions...

Page 25: ...clutch shaft to slide the primary shaft Install the reverse gear idler tighten the reverse gear idler bolt bonded with Loctite 648 to 5 5daN m Reinstall all the parts in the reverse order as for remov...

Page 26: ...arbox and install it Coat the rear housing mating surface with Loctite 518 and install it Thighten the M7 nuts to 2 2daN m Tighten the secondary shaft nut to 18daN m left hand thread and install its s...

Page 27: ...site way to removing and check the double ratchet is correctly installed in the barrel Install the dual pin rock pusher 3 2 M5 bolts Loctite 222 0 5daN m control closing block with the cut off switch...

Page 28: ...ter setting the clearance must be as near of 0mm as possible re install the differential re open the Install the chosen barrel clearance adjusting shim Check the barrel is in neutral position Install...

Page 29: ...ng check the condition of the final drive crownwheel and secondary shaft and if necessary change it see 7 8 Reinstallation Clean the threads bolts mating surfaces of the differential main housings Ins...

Page 30: ...condary shaft and its gears see 7 5 Crownwheel Remove the differential bearings see 7 9 Remove the crownwheel 8xM10 bolts Clean and check the parts condition Install the new crownwheel tighten the M10...

Page 31: ...bearings Remove the primary shaft see 7 5 Remove the bearing 2 and spacer 3 on primary shaft using a press taking care not to damage it Clean and check the condition of bearing journal Fit the new bea...

Page 32: ...back casing using a hot air gun to approximately 120 C Position an extractor FACOM ref U 49AD5 on the primary shaft bearing loosened in the back casing and extract it with a slide hammer Clean and ch...

Page 33: ...ol FACOM ref U 53T1 taking care not to damage the bearing journal Clean and check the condition of the bearing journal Install the new bearing using a press and making sure it is well positioned again...

Page 34: ...to check the clearance Make the following operation A 3mm 0 1mm B Caution Note it this is an important measure for the final drive clearance set up Remove the differential Reinstall the differential...

Page 35: ...n plug and drain plug seal in place Differential in place A card specifying the kilometers of the special stage and connection since the last service available near our sales department The absence of...

Page 36: ...s screwed with shims to adjust its position Each car is delivered with a set of shims When reducing the thickness of the shims the ignition cut is earlier in the level movement As soon as the barrel...

Page 37: ...ver pages are available You can change the driver pages by pushing the red button Mechanic alarm Diag EC U Revs Direction Revs Direction Validatio n Increment Decrement Page change and escape Shift li...

Page 38: ...access to the different Diag pages Hold the green button down until this page appears Move the cursor with the blue or yellow button to access the 4 different Diag Lap time Mini Maxi Alarm Custom When...

Page 39: ...lays how long in seconds the parameter has remained in alarm To display another parameter scroll by pushing the blue or yellow buttons To reset the alarms completely just press the blue and yellow but...

Page 40: ...d to set up the brightness of the LEDs Day and night Set up for night or daylight 8 1 5 Dash configuration To reach the configuration menu push the green button before to raise the ignition switch Onc...

Page 41: ...lues of warning of the different parameters You go from one value to the other by pushing the green button and you adjust the value thanks to the blue and yellow buttons the unit value is displayed ne...

Page 42: ...t the revs rpm for which the shift led lights RPM Speed Allow to adjust the number of top per rotation on engine target for the calculation of the engine revs and the number of top per rotation on the...

Page 43: ...ustom Laptime displaying screen Mini maxi displaying screen Time alarm displaying screen Mechanic page 1 Mechanic page 2 Led Gear Rpm Speed Led config screen Gear config screen Rpm Speed config screen...

Page 44: ...One PI compact logger Signatech spec with an integrated lateral accelerometer One compact flash card o Note This card must not exceed 2GB memory One steering angle sensor with its fastening Two wheel...

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