REMKO PWW 100 Series Operation Download Page 10

10

REMKO PWW

Care and maintenance

The units are virtually mainte-
nance-free in normal operation. 
However, to ensure trouble-free 
operation, they should be in-
spected regularly and cleaned if 
necessary.

Important precautions to be 
taken before carrying out any 
maintenance:

    The units must be disconnected 

from the supply in all poles and  
locked to prevent unauthorised 
reconnection. 

   Wait for the fan to stop.

    Shut-off the water circuit and 

lock to prevent unauthorised 
opening.

   Allow the fin heat exchanger to 

cool down.

Cleaning agents 

   The units must be cleaned only 

dry or with a moist cloth and a 
small amount of soap solution if 
necessary.

   Under no circumstances use 

high-pressure cleaners or steam 
jet equipment.

   Do not use caustic or solvent-

containing cleaning agents.

   Only suitable cleaning agents 

must be used to remove heavy 
fouling.

AttENtiON

It does not suffice to switch off 
the unit only via the switch!

NOtE

The fan impeller and alumini-
um fins must not be damaged 
or bent.

Cleaning the units 

   Clean all air inlets and air outlet 

fins.

   Clean the fan impeller. If ne-

cessary, remove the motor or 
protection grille.

   Clean the heat exchanger fins 

either by blowing out, suction 
or with a soft brush.

   Remove heavy fouling on the 

fan and aluminium fins with a 
soap solution.

Repair

Fan replacement 

1.  Disconnect the electrical con-

nection of the motor. 

2.  Remove the protection grille 

with fan from the housing. 

3.  Remove the protection grille 

from the fan motor. 

4.  Carefully refit the new fan in 

reverse order. 

5.  Check the fan impeller for 

smooth operation and freedom 
of movement with respect to 
the fan housing.

6.  Re-establish the electrical con-

nection of the motor correctly. 

Replacement of  
fin heat exchanger 

1.   Disconnect the electrical con-

nection of the unit.

2.   Shut-off the water-sided unit 

connection.

3.  Drain the fin heat exchanger 

completely and disconnect the 
heating medium connections. 

4.  Remove any fitted air inlet and 

air outlet accessories and re-
move the unit from the bracket 
(support). 

5.  Remove the rear wall (support 

plate) together with the fan. 

6.  Loosen the fin heat exchanger 

fastening screws and remove 
the heat exchanger towards the 
air inlet side. 

7.  Fit the new heat exchanger and 

reassemble the unit in reverse 
order including accessories. 

8.  Re-establish electrical connec-

tions.

Checks after repairs: 

   The fan impeller must rotate 

freely in the fan housing

   The distance between the fan 

impeller and fan housing must 
be the same

   The fan motor must rotate in 

the direction of the arrow and 
connected in correct phase

   All screw connections must be 

checked for tightness

AttENtiON

After completing all work on 
the units, an electrical safety 
test must be carried out in 
accordance with VDE 0701.

NOtE

Repair and maintenance work 
must only be carried out by 
authorised specialists.

Summary of Contents for PWW 100 Series

Page 1: ...Edition GB T08 REMKO PWW Warm water heaters Operation Technology Spare Parts...

Page 2: ......

Page 3: ...6 Exploded drawing 20 Spare parts list 20 Intended use 21 Customer service and warranty 21 Environmental protection and recycling 21 Ratings tables Characteristics 22 Calculation examples 30 Planning...

Page 4: ...tion grilles must not be removed or rendered inoperational The units must only be operated within the specified capacity limits and with the approved operating media Observe rating plate The air intak...

Page 5: ...nce Units with fresh air inlet must be fitted with anti frost protection Heat exchanger copper aluminium The fin heat exchangers consist of copper pipes with pressed on aluminium fins The fin assembly...

Page 6: ...to a load bearing outside wall 2 The air intake channel and air inlet piece must be fastened to the outside wall locally 3 Circulation fresh air operation via the roof The vertical part of this syste...

Page 7: ...With the appropriate control units accessory speed selection takes place via Y D switching Motor protection is provided via built in thermal contacts that drop out at a fan motor winding temperature...

Page 8: ...on thread sizes Water inlet Water outlet Air outlet Air inlet NOTE When tightening the screwed connections of the heating medium connection a suitable tool must be used to prevent the connecting pipes...

Page 9: ...ction Where there is s risk of frost the entire system must be drained if no suitable antifreeze agent has been added Note The heat exchanger can only be drained completely using compressed air 9 It m...

Page 10: ...1 Disconnect the electrical con nection of the motor 2 Remove the protection grille with fan from the housing 3 Remove the protection grille from the fan motor 4 Carefully refit the new fan in revers...

Page 11: ...ofitting is easily possible Air outlet hood HG 4 This air outlet hood serves uniform air distribution in four directions at low mounting heights The air outlet hood is not suitable for mounting hoods...

Page 12: ...00 1295 690 55 60 Filter box FK with pocket filter insert removable from the side filter class G3 depth 100 mm PWW a in mm b in mm c in mm 30 560 440 400 50 640 515 400 80 800 630 400 100 880 740 400...

Page 13: ...20 100 840 410 1000 500 20 PWW a in mm b in mm c in mm d in mm 30 520 240 400 20 50 600 310 450 20 80 760 360 650 20 100 840 410 800 20 Flexible pipe SG Flexible conn vibration isolation betw unit and...

Page 14: ...e final pressure difference is reached the filters must be replaced with filters with the same quality class Accessory installation Anti frost thermostat FS The anti frost thermostat is a precise wate...

Page 15: ...ction IP 54 Operating time about 150 seconds Maximum ambient temperature 50 C Typ KSH N L1 230V 1 1 2 3 Aderbezeichnung Wiring diagram Stellungsgeber 0 10V Aderbezeichnung 1 2 3 5 N L1 y N L1 230V 1 1...

Page 16: ...upply and protective conductor terminals main con tactor control switch with the functions Off Setting 1 Setting 2 control fuse indicator light extinguishes on fan faults and or interruption of power...

Page 17: ...ctions based on the wiring diagrams in compliance with the applicable regulations taking into account local regulations Three phase 400V two speed fan maximum switching capacity 2 5 kW surface mountin...

Page 18: ...es place via a large sized membrane keyboard In the automatic mode the fan speeds are controlled according to the freely programmable tempera ture difference Day night temperature control in cluding w...

Page 19: ...ion Weight Control unit V A IP kg 3 EG 400 3 0 54 11 1 5 EG 400 5 2 54 15 6 EG TK TK W2 U2 V2 W1 V1 U1 J N L1 L2 L3 U1 V1 W1 TK TK RT RT N L1 L2 L3 PE J FS FS 12 11 14 N L L Raum thermostat Frostschut...

Page 20: ...WW 50 EDP No PWW 80 EDP No PWW 100 EDP No 1 Heat exchanger Bg 2 1105211 1105215 1105219 1105223 1a Heat exchanger Bg 3 1105212 1105216 1105220 1105224 1b Heat exchanger Bg 4 1105213 1105217 1105221 11...

Page 21: ...should be contacted Intended use Disposal of packaging Think of the environment when disposing of the packaging material Our appliances are carefully pa cked for transport and delivered in sturdy card...

Page 22: ...0 21 1 31 17 4 31 19 0 35 15 8 36 16 7 36 13 6 37 13 8 37 11 7 38 11 5 38 9 3 38 29 9 28 27 5 35 28 2 31 25 5 36 26 4 33 23 5 38 24 5 36 21 4 39 22 9 41 19 4 43 21 1 43 17 4 44 19 0 45 15 8 46 16 7 46...

Page 23: ...Accessories mounted on pressure side Component Type D Mixed air box MLK 5 Filter box filter clean FK 2 moderate filter clogging FK 7 Warmth channel interim piece per m KA 1 Fresh air inlet grille AG 4...

Page 24: ...7 34 9 30 28 8 29 31 4 34 25 7 33 27 6 36 21 9 34 22 8 36 19 0 36 18 2 37 15 8 37 52 9 31 45 1 30 49 7 33 42 1 32 46 1 35 38 8 34 42 6 37 35 3 35 38 8 41 32 2 40 34 9 43 28 8 41 31 4 44 25 7 43 27 6 4...

Page 25: ...x filter clean FK 2 moderate filter clogging FK 7 Warmth channel interim piece per m KA 1 Fresh air inlet grille AG 5 Circulation suction adapter UA 2 Fresh air inlet hood ALH 4 Component Type D Air o...

Page 26: ...34 49 0 36 52 3 38 44 2 41 46 6 39 39 5 42 40 9 41 33 9 42 35 3 42 28 4 43 85 2 35 72 5 39 79 7 36 67 8 40 74 2 38 63 1 42 68 7 40 58 4 43 63 2 45 53 7 48 57 7 46 49 0 50 52 3 48 44 2 51 46 6 49 39 5...

Page 27: ...ox filter clean FK 3 moderate filter clogging FK 7 Warmth channel interim piece per m KA 1 Fresh air inlet grille AG 4 Circulation suction adapter UA 2 Fresh air inlet hood ALH 4 Component Type D Air...

Page 28: ...1 33 74 1 34 65 8 37 65 5 36 58 9 39 56 9 37 50 9 40 48 1 39 43 6 41 126 0 30 110 3 34 117 5 32 102 8 36 108 7 34 95 3 37 100 0 36 88 1 39 91 3 41 80 5 44 82 8 42 73 1 45 74 1 44 65 8 47 65 5 46 58 9...

Page 29: ...x filter clean FK 3 moderate filter clogging FK 8 Warmth channel interim piece per m KA 1 Fresh air inlet grille AG 4 Circulation suction adapter UA 2 Fresh air inlet hood ALH 4 Component Type D Air o...

Page 30: ...d Filter box FK 7 Air outlet nozzle AD 9 Total difference 16 Solution from the diagram VL 3400 2400 m3 h The heat outputs shown in the ratingtables are subject to variation as a result of Reduced air...

Page 31: ...ating For the calculation example this results in Higher speed Air volume ratio Heat output correction factor fQ 0 75 Effective heat output QL 50 1 x 0 75 37 6 kW Lower speed Air volume ratio Heat out...

Page 32: ...capacity Q of the REMKO heater takes into account the following components 1 Heat requirement QH of room to be heated Calculation according to DIN 4701 and 4108 2 Heat requirement QAL to heat fresh a...

Page 33: ...nlet temperature at air heater tL2 C Air outlet temperature at air heater t C Air inlet outlet temperature difference at air heater t tL2 tL1 tW C Heating medium inlet outlet temperature difference at...

Page 34: ...0 2 50 3 50 4 80 2 80 3 80 4 100 2 100 3 100 4 V R R 1 R 1 R R 1 R 1 R 1 R 1 R 1 R 1 R 1 R 1 R R R 1 R 1 R R 1 R 1 R 1 R 1 R 1 R 1 R 1 R 1 We reserve the right to make changes to dimensions and design...

Page 35: ...ater or pumped hot water up to maximum 130 C Operat press max bar 16 16 16 16 16 16 Weight kg 24 26 27 31 34 36 Series PWW 80 2 PWW 80 3 PWW 80 4 PWW 100 2 PWW 100 3 PWW 100 4 Elec connection V 400 3...

Page 36: ...is always up to date This has given us the reputation of being more than just a good reliable supplier REMKO a partner that helps solve problems Sales REMKO not only provides an extensive sales netwo...

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