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4. Replace the agitator.

5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of

water. (200 PPM)

6. Remove ice chute cover as follows:

A. Flex sides outward to disengage lower pins.

B. Lift ice chute cover to disengage upper pins.

C. Lower ice chute cover down out of unit.

NOTE: It may be helpful to twist cover slightly.

7. Clean the inside of the ice chute with a mild detergent solution and rinse thoroughly to remove all traces of

detergent.

8. Reverse steps above to reassemble ice chute.

9. Sanitize as described in Step 5.

COLD PLATE

1. Remove splash panel and merchandiser.

2. Remove bottom two (2) screws on the ice chute and loosen the top two (2) screws. You do not have to re-

move the ice chute. (During reassembly, make sure the ice gate restrictor is relocated to it’s correct

position.)

3. Remove the screws, hold the beverage faucet panel and bring forward.

4. Remove the tape holding the lower cold plate cover to the top cold plate cover.

5. Lift the lower cold plate cover up into the top cover.

6. Remove any debris from the drain trough and spring. Check that the drain hole is not clogged.

7. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,

long-handled brush will be found helpful in reaching the corners.

8. Slide the cover forward, taking care that it is securely positioned on the cold plate.

9. Reassemble.

BEVERAGE SYSTEM

1. Remove faucet spouts, wash in mild detergent, rinse and replace.

2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO

2

regulator to the

carbonator.

3. Disconnect the syrup tanks from the system.

4. Energize the beverage faucets to purge the remaining soda in the system.

5. Use a clean 5 gallon tank for each of the following.

A.

Cleaning Tank

- Fill with hot (120

°

- 140

°

) potable water.

B.

Sanitation Tank

- Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household

bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water (200 PPM).

6. Repeat the following procedure on each of the units’syrup product lines:

Summary of Contents for TJ150R-BC

Page 1: ...150R BC Operator s Manual PRINTED IN U S A REMCOR INC 1994 95 Part No 91589 February 1997 Revision D THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before install...

Page 2: ...EET 7 BEVERAGES NOT SWEET ENOUGH 7 BEVERAGES NOT COLD 7 ADJUSTMENT 8 WARRANTY 16 LIST OF FIGURES FIGURE 1 MOUNTING TEMPLATE 2 FIGURE 2 GATE RESTRICTOR PLATE 8 FIGURE 3 MOUNTING TEMPLATE TJ150R BC 9 FI...

Page 3: ...nks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube sized piece...

Page 4: ...outed through the large opening in the bottom of the unit See the MOUNTING TEMPLATE for locating the required clearance hole in the counter for these utility lines 3 SINK DRAIN ASSEMBLY Connect the dr...

Page 5: ...brix Contact your local Coca Cola distributor for complete information on the bever age system In normal operation pushing the ice dispenser lever will cause ice to flow from the ice chute Ice flow w...

Page 6: ...old plate cover to the top cold plate cover 5 Lift the lower cold plate cover up into the top cover 6 Remove any debris from the drain trough and spring Check that the drain hole is not clogged 7 Wash...

Page 7: ...faucet Flush at least 2 cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup lines E Disconnect the sanitizing tank Hookup the product tank to the syrup line...

Page 8: ...rating the unit To prevent contamination of ice the lid must be installed on the unit at all times Beverage System Beverages may be dispensed by operating the lever on the appropriate faucets On units...

Page 9: ...RN A Ice solidified in hopper B Defective agitator motor C Defective capacitor ICE DISPENSES CONTINUOUSLY A Stuck or bent push button does not release switch B Defective dispensing switch C Improper s...

Page 10: ...flow For glasses and cups the plate may be adjusted downward to reduce the flow of ice The best position depends on the type of ice being used and the size container and must be found by trial and err...

Page 11: ...9 91589 2 5 16 2 9 16 2 1 8 DIA POWER CORD AND DRAIN 4 1 2 1 14 8 1 1 8 OPENING REQUIRED FOR BEVERAGE TUBING 18 1 2 30 1 2 DIA 1 1 8 27 3 4 30 FIGURE 3 MOUNTING TEMPLATE TJ150R BC...

Page 12: ...10 91589 30 11 3 8 33 34 1 2 30 17 5 8 15 3 8 27 5 8 8 5 16 FIGURE 4 SPECIFICATION DRAWING...

Page 13: ...WS SOLENOID ADJUSTMENT TERMINAL BOARD TO TERMINAL BOARD PORTION TIMER OR RED RED WHT TD SW DISPENSE SWITCH GRN GROUND N L DISPENSE SWITCH BLK RED WHT 1 1 4 AMP TIME DELAY FUSE RED WHT GATE SOLENOID BL...

Page 14: ...BEVERAGE SYSTEM SCHEMATIC OPTIONAL FOR DIET OR ROOT BEER 5 15 PSIG WATER SUPPLY OPTIONAL NON CARB WATERDRINKS CAN BE MADE TO FAUCET NO 5 ICE SOFT DRINK POST MIX DISPENSER ITEMS OUTSIDE BROKEN LINES A...

Page 15: ...10 Sink BC Models Grey 5 70570 Sink Grill 6 70439 Leg B and BC Models only 7 22644 Depressor Retainer 8 70847 Washer Switch Spacer 40483 Dole Beverage Valve LEVER Faucet Assembly as applicable 40730 D...

Page 16: ...889 Agitator Motor 6 50454 Motor Shaft Seal 7 50804 Motor Gasket 8 51432 Lid B and BC Black 51596 B and BC Grey 9 53015 Ice Chute Clear Back Section 10 53016 Ice Chute Cover 11 51891 Gate Gasket 12 30...

Page 17: ...umper Assembly 7 70423 1 Cotter Pin 8 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate Lift Arm 12 70043 1 Flatwasher 13 70422 1 Spring 14 70263 1 1 4...

Page 18: ...FAX 55 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34...

Page 19: ...CORPORATE HEADQUARTERS Remcor Incorporated 500 Regency Drive Glendale Heights IL 60139 708 980 6900...

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