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Remcor LP350A/150S Operator'S Manual Download Page 1

SPIRAL LOW-PROFILE

ICEMAKER-DISPENSER

MODEL:

LP350A/150S, -B, -BC

LP650A/150S, -B, -BC

LP650R/150S, -B, -BC

Operator’s Manual

PRINTED IN U.S.A

â

REMCOR INC: 1993 - 1995

Part No. 91424

March 1997

Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Manual must be read and understood before installing or operating this equipment

Summary of Contents for LP350A/150S

Page 1: ...C LP650A 150S B BC LP650R 150S B BC Operator s Manual PRINTED IN U S A REMCOR INC 1993 1995 Part No 91424 March 1997 Revision D THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read an...

Page 2: ...LATION 8 START UP 12 ICEMAKER 12 BEVERAGE SYSTEM 12 ADJUSTING WATER FLOW 12 BAG IN BOX BIB GAS OPERATED SYRUP PUMPS 13 OPERATING INSTRUCTIONS 15 ICEMAKER OPERATING INSTRUCTIONS 15 MAINTENANCE 22 CLEAN...

Page 3: ...ALVE 14 FIGURE 9 LP350 150 WIRING SCHEMATIC 16 FIGURE 10 LP 350 150 115 1 60 HZ WIRING DIAGRAM 17 FIGURE 11 LP 650A 150 WIRING SCHEMATIC 18 FIGURE 12 LP 650R 150 WIRING SCHEMATIC 19 FIGURE 13 REFRIGER...

Page 4: ...the upper and lower front panels are securely fastened ALWAYS keep area around the dispenser clean of ice cubes IMPORTANT INSTALLATION NOTICE An IMI Cornelius model number 81COR01PS Filter MUST BE IN...

Page 5: ...ouble free operation Table 1 Specifications Model LP350A LP650A LP650R Compressor HP 1 2 HP 3 4 HP 3 4 Refrigerant R 22 1 lb R502 2 lbs R502 8 lbs Voltage 115 1 60 115 1 60 115 1 60 Amps 16 Amps 16 Am...

Page 6: ...ornelius filter model number 81COR01PS For specific recommendations on these filter systems for your local water conditions consult with a distributor in your area or contact the filter manufacturer C...

Page 7: ...he remote system operating at its designed efficiencies This remote condenser system is designed to operate in temperatures of 20 degrees F through 120 degrees F These limits should be considered when...

Page 8: ...ional 1 6 to 1 4 turn The misalign ment of the line will show the degree of tightening This final turn is necessary to insure that the knife edge metal seal bites into the brass seat of the coupling h...

Page 9: ...CK PLATE REMOVABLE OPTIONAL 1 1 2 8 30 5 1 2 2 AIR FLOW 4 1 8 34 32 11 1 2 45 64 3 8 AIR FLOW 3 19 32 5 3 4 AIR FLOW AIR EXHAUST LEFT OR RIGHT SIDE ALL PANELS REMOVABLE FRONT AND SIDE KICK PLATE OPTIO...

Page 10: ...Y BOX FOR REMOTE CONDENSER FAN HOOKUP GREEN GROUND BLACK HOT 4 X 2 HANDY BOX FOR SUPPLY HOOKUP WHITE NEUTRAL SUPPLY CONDUIT ROUTE THROUGH BOTTOM OPENING 2 7 8 1 1 4 22 7 8 4 1 2 ROUTE ALL UTILITIES TH...

Page 11: ...nit has a built in cold plate carbonator beverage faucets and syrup pumps It is designed to be supplied directly from the Bag in Box syrup containers with no additional cooling required see Figure 7 I...

Page 12: ...ATED WATER 4 ADDITIONAL FAUCETS AND TANKS 7 THRU 10 ARE PERMITTED 5 15 PSIG OPTIONAL FOR DIET OR ROOT BEER OPTIONAL PRESSURE REGULATOR SYRUP TANKS FOR REFERENCE ONLY NOT FOR CONSTRUCTION WATER SUPPLY...

Page 13: ...NCE ONLY NOT FOR CONTRUCTION FILTER OPTIONAL FOR DIET OR ROOT BEER 5 15 PSIG 4 ADDITIONAL FAUCETS AND TANKS 7THRU 10 ARE PERMITTED CARBONATOR COLD PLATE ITEMS OUTSIDE BROKEN LINES ARE NOT INCLUDED 2 C...

Page 14: ...PTIONAL PRESSURE REGULATOR WATER SUPPLY 90 100 PSIG REGULATOR CO2 TANK 1 2 3 4 5 6 7 8 SYRUP OUT TYP BAG N BOX PUMPS 8 TO BAG N BOX SYRUP 8 CO2 50PSI TYP BAG N BOX SYRUP TYP 1 8 7 6 5 4 3 CW ICE COOLE...

Page 15: ...emaker goes through proper icemaking and harvest cycle If unit mal functions consult TROUBLESHOOTING GUIDE Replace the ice drop and hopper covers BEVERAGE SYSTEM 6 Start up the beverage system and adj...

Page 16: ...bubbles 12 Adjusting water to syrup ratio BRIX A Hold the BRIX cup under the syrup separator and activate Check ratio BRIX B To obtain desired ration use screw driver to adjust syrup flow control see...

Page 17: ...TOFF CLOSED SHUTOFF OPEN WATER SYRUP SYRUP WATER INCREASE DECREASE COVER INCREASE DECREASE FLOW CONTROL SYRUP FLOW CONTROL WATER COVER MOUNTING SCREW I D PANEL SHOWN IN OPEN POSITION CUP LEVER SODA LE...

Page 18: ...r fill valve off 34 X 1 Hot gas solenoid valve closed LP350 510 seconds LP350 55 seconds 21 sec harvest LP650 570 seconds LP650 75 seconds 41 sec harvest At the 34 second point in the cycle the hot ga...

Page 19: ...O COM L1 L2 AGITATOR MOTOR CW ROTATION TP YEL BLUE AUX CAP MAIN SUMP PUMP CARBONATOR MOTOR HEATER DUPLEX C NC FILL SWITCH NO 2 1 CONDENSER FAN STOP RUN BLUE CLEAN RUN 115 1 60 Hz F CAP VEND SWITCH GAT...

Page 20: ...D SUPPLIED JUNCTION BOX POWER IN RED GATE SOLENOID AIR PUMP ORN BLUE WATER FILL VALVE BRN WHT LPS HG SOL VALVE 2 BIN T STAT BLUE YEL RED COMPRESSOR START CAP R BLK COMPRESSOR MOTOR WHT RED HARVEST MOT...

Page 21: ...CYCLE TIM ER SUMP PUMP CARBONATOR MOTOR HEATER DUPLEX FILL SWITCH 2 1 CONDENSER FAN STOP RUN BLUE CLEAN RUN 115 1 60 Hz CAP VEND SWITCH GATE SOLENOID WATER FILL VALVE HG SOL VALVE AIR PUMP HARVEST MO...

Page 22: ...ITATOR MOTOR CW ROTATION TP YEL BLUE AUX BLK CAP MAIN SUMP PUMP CARBONATOR MOTOR HEATER DUPLEX FILL SWITCH 2 1 STOP RUN BLUE CLEAN RUN 115 1 60 Hz CAP VEND SWITCH GATE SOLENOID WATER FILL VALVE HG SOL...

Page 23: ...V BULB LOW PRESSURE CONTROL EVAPORATOR EXPANSION VALVE TXV SUCTION ACCUMULATOR LOW SIDE SERVICE PORT COMPRESSOR HIGH SIDE SERVICE PORT HIGH PRESSURE CONTROL HOT GAS SOLENOID VALVE CONDENSER CONDENSER...

Page 24: ...21 91424 FIGURE 14 REMOTE CONDENSER SYSTEM DIAGRAM...

Page 25: ...ve the lower front panel and louver panel 2 Put the stop run switch in the stop position at the end of the harvest cycle An alternate method would be to stop the unit during the icemaking cycle and al...

Page 26: ...tor 5 Remove ice chute cover as follows A Flex sides outward to disengage lower pins B Lift Ice Chute Cover to disengage upper pins C Lower Ice Chute Cover down out of unit Note it may be helpful to t...

Page 27: ...gize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet Flush at least two 2 cups of liquid to insure that the sanitizing solution has filled the entire length...

Page 28: ...ater supply valve and refill evaporator 10 Replace the ice drop and hopper covers 11 Consult the TROUBLESHOOTING GUIDE to determine cause of freeze up before putting unit back in ser vice CLEANING REP...

Page 29: ...pper cover 5 Fill hopper with ice and replace cover The unit is now ready for dispensing CAUTION Do not use crushed of flaked ice Use of bagged ice which has frozen into large chunks can void warranty...

Page 30: ...iate answer to each question 2 Dot not skip any section unless instructed to do so You might miss the solution to your problem 3 Evaluate the possible problem causes in the sequence in which they are...

Page 31: ...TO 1 IS ICEMAKER O K ICEMAKER ABNORMAL DISPENSER AND BEVERAGE WORK NORMALLY GO TO 2 GO TO 1 IS DISPENSER O K DOES NOT DISPENSE ICEMAKER WORKS O K GO TO 3 YES YES NO NO NO YES NO PROBLEM WITH BEVERAGE...

Page 32: ...CIRCUIT IN WIRING INSIDE UNIT 2 CHECK COMPONENTS FOR SHORT CIRCUIT OR GROUNDED WIRING YES REPLACE WITH CORRECT SIZE DEVICE NO IS LINE VOLTAGE HIGH OR LOW NO YES LOW HIGH IS OTHER EQUIP ON SAME CIRCUIT...

Page 33: ...AIR RECIRCULATING TO AIR CONDENSER ELIMINATE BY BAFFLING 3 CHECK FOR DIRTY AIR COOLED CONDENSER 4 CHECK CONDENSER FAN MOTOR 5 CHECK FOR REFRIGERANT OVER CHARGE WATER COOLED UNITS 1 CHECK EATER SUPPLY...

Page 34: ...FOR LOOSE OR BROKEN WIRING CONNECTION IN COMPRESSOR POWER CIRCUIT 2 CHECK CONTACTOR 3 CHECK STARTING RELAY 4 CHECK CAPACITOR S 5 CHECK COMPRESSOR MOTOR REPLACE THERMAL PROTECTOR YES NO YES NO YES IS C...

Page 35: ...ERANT UNDER CHARGE 2 CHECK HOT GAS SOLENOID FOR LEAKING SEAT 3 GO TO 2 A IS WATER LEVEL NORMAL CHECK WATER PROBLEM IN 2 A CHECK REFRIGERATION SYSTEM YES NO NO YES YES NO IS HARVEST TIMER IN HOT GAS MO...

Page 36: ...ZE YES YES YES DOES HARVEST MOTOR OPERATE DOES ICE HARVEST NORMALLY YES YES YES 1 ARRANGE TO MAINTAIN MINIMUM 60 F AMBIENT 2 CONTACT REMCOR REGARDING SPECIAL APPLICATION CHECK VOLTAGE ITEMS IN 1 1 CHE...

Page 37: ...TER TEMP HIGH IS AMBIENT TEMP HIGH IS ICE THIN CHECK WATER ITEMS IN 2 A NORMAL EFFECT INSTALL REMCOR PRE COOLER TO INCREASE CAPACITY NORMAL EFFECT ARRANGE FOR LOWER AMBIENT AIR TEMP IF POSSIBLE GO TO...

Page 38: ...QUALITY IS ICE CLOUDY IS ICE SOFT 1 CHECK AIR PUMP 2 CHECK ADJUSTMENT OF TIMER WATER DUMP 3 CHECK WATER FILTER 4 INCREASE WATER DUMP BY ADJUSTING TIMER 5 INSTALL ADDITIONAL WATER TREATMENT DEVICES FOR...

Page 39: ...LOWN SOLENOID FUSE IN ELECTRIC BOX IF FUSE IS BLOWN CHECK FOR STUCK GATE MECHANISM BURNED OUT SOLENOID OR LOW VOLTAGE 2 CHECK VEND SWITCH 3 CHECK FOR LOOSE OR BROKEN WIRE CONNECTION IN SOLENOID CIRCUI...

Page 40: ...ECTIONS TO INOPERATIVE FAUCETS 2 REPLACE INOPERATIVE FAUCETS 3 CHECK WIRING CONNECTIONS FROM 24 V TRANSFORMER 4 CHECK 24 V TRANSFORMER 1 CHECK FOR ICE ON COLD PLATE 1 CHECK CO2 PRESSURE 2 CHECK CARBON...

Page 41: ...r Motor Gasket Electrical Components 18 30385 30385 30385 Clean Switch 19 31960 31960 31960 Run Switch 20 30774 30774 30774 Capacitor Agitator Motor 21 41035 41035 41035 Water Fill Valve 22 02070 0207...

Page 42: ...Cup Dispenser 54 70841 70841 70841 Gas Spring w Cup Dips 55 70880 70880 70880 Ball Stud Gas Spring w o cup disp 56 02191 02191 02191 Carbonator Carbonator Components 57 41025 41025 41025 Syrup Pump 5...

Page 43: ...55 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28...

Page 44: ...CORPORATE HEADQUARTERS Remcor Incorporated 500 Regency Drive Glendale Heights IL 60139 708 980 6900...

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