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16633 Foltz Parkway 

 Strongsville, OH  44149 USA   Telephone: +1 (440) 572-1500   

  Fax: +1 (440) 238-8828 

www.clark-reliance.com  

  [email protected]

 

 

 

STORAGE and HANDLING 

The Reliance® Steel Water Gage Valves meet or exceeds all applicable specifications when shipped from the factory. 
The equipment should be stored in an area protected from the elements and corrosive fumes, in a secure manner where 
they can neither fall, nor be struck by other objects. Avoid placing any objects on the valves or Boil-out Kit (if furnished) at 
any time. The temperature of the storage area should not exceed 150 degrees F. (65.5 degrees C) or drop below 32 
degrees F (0 degrees C). 
 

Unpacking and inspection

 

Upon receipt of the Boiler Drum Level instruments, examine the contents of the container(s) for damage. Care should be 
exercised as the items are uncrated. The shipment may contain fragile glass components. Report any faulty conditions as 
soon as possible to your carrier to avoid acceptance of damaged goods. Clark-Reliance will not be responsible for goods 
damaged in shipping or storage, or subsequent loss or damage due to improper storage or exposure as a result of 
damage to shipping containers. Submit a digital photo of any damaged equipment and container to Clark-Reliance, if 
possible. 
 
Verify that all materials are present as recorded on the Packing List provided with each shipment. Report any 
discrepancies to Clark-Reliance immediately. Have the Clark-Reliance order number and shipping waybill available at the 
time of your call. 
 

Handling

 

Your Clark-Reliance shipment has been carefully packed. However, the shipment may include spare parts, temporary 
water gages and valves for “Boil-out” purposes, maintenance instructions, and engineering drawings. Upon receipt of the 
order, the equipment and above items should be identified and verified against the packing list. Any documentation that 
has been provided should be directed to the appropriate personnel. 

Important:  

Before proceeding, follow any and all plant lock out - tag out procedures required. If under pressure, the equipment 
should be isolated, or the boiler should be shut down before proceeding with the installation. Open drain valve to 
eliminate any trapped pressure. All inspection and installation steps should be performed by a qualified technician and 
should be executed in accordance with all applicable national and local codes. 
 
 

INSTALLATION OF NEW SG777 SERIES WATER GAGE VALVES: 
 
Models and connection information: 

 

 

 

 

 

 

 

Model No. 

Vessel Connections 

Ball Check 

Lower 

Ball Check 

Upper 

Union Gage 

Connection 

Max. 

Pressure

SG777 

1 ½” FSW 

No 

No 

No 

½”-2500# RTJ. 

Flange 

2500 PSI 

SG777C ¾” 

MNPT  No 

No 

No 

½”-2500# RTJ. 

Flange 

2500 PSI 

SG777CMSW ¾” 

MSW 

No  No 

No 

½”-2500# RTJ. 

Flange 

2500 PSI 

SG777E 

1 ½” FSW 

No 

No 

No 

½”-2500# RTJ. 

Flange 

2500 PSI 

SG777CV 

1 ½” FSW 

Yes 

Yes 

No 

½”-2500# RTJ. 

Flange 

2500 PSI 

SG777CCV ¾” 

MNPT  Yes Yes 

No 

½”-2500# RTJ. 

Flange 

2500 PSI 

SG777CVMSW ¾” 

MSW 

Yes  Yes 

No 

½”-2500# RTJ. 

Flange 

2500 PSI 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for SG777

Page 1: ...sville OH 44149 USA Telephone 1 440 572 1500 Fax 1 440 238 8828 www clark reliance com sales clark reliance com Reliance SG777 Series Steel Water Gage Valves Installation Operation Maintenance Instructions R500 SG777 10 16 2016 ...

Page 2: ...Note Design variations in Steel Water Gage Valves necessitate typical illustrations but basic elements are similar in function and appearance ...

Page 3: ...ith each shipment Report any discrepancies to Clark Reliance immediately Have the Clark Reliance order number and shipping waybill available at the time of your call Handling Your Clark Reliance shipment has been carefully packed However the shipment may include spare parts temporary water gages and valves for Boil out purposes maintenance instructions and engineering drawings Upon receipt of the ...

Page 4: ...e types of vessel connections 1 1 Female Socket Weld 2 Male NPT 3 Male Socket Weld 4 Other connections are available on request If furnished with male NPT connections coat the threads with a pipe joint compound such as TYTE UNYTE Thread Sealing Compound or equal Assemble the upper and lower valves on to the vessel connections making sure there is no angular or offset misalignment of the valves Not...

Page 5: ...r purged of any water Failure to do this may result in a sudden release of pressure and fluids which could cause physical injury to personnel Repacking the valves 1 Remove stem bushing locking set screw loosen with a 5 32 hex wrench to clear bushing threads Figure 2 Figure 2 2 Remove stem stem bushing packing yoke and all old packing material Inspect packing chambers for pitting or steam cut Polis...

Page 6: ...check for leakage and re tighten cap screws if necessary shortly after boiler is returned to service FIELD INSTALLATION OF LIVE LOADING KIT RK 34 FOR SG777 SERIES WATER GAGE VALVES The RK 34 Live Loading kit is available to improve the performance and service live of Clark Reliance Steel Water Gage Valves that are already installed in the field Live loading offers a more leak free valve resists da...

Page 7: ...16633 Foltz Parkway Strongsville OH 44149 USA Telephone 1 440 572 1500 Fax 1 440 238 8828 www clark reliance com sales clark reliance com REPLACEMENT PARTS FOR SG777 SERIES VALVES ...

Page 8: ...16633 Foltz Parkway Strongsville OH 44149 USA Telephone 1 440 572 1500 Fax 1 440 238 8828 www clark reliance com sales clark reliance com ...

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