Reliance Water Heaters 650HTPDT Instruction Manual Download Page 25

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VENT INSTALLATION CONSIDERATIONS

This  water  heater  can  be  vented  using  room  air  for  intake 

combustion  air,  or  direct  vented  so  that  all  intake  air  for 

combustion comes from the outside through a sealed pipe.
This water heater may be installed in 4 separate orientations 

depending on the requirements of the building and the water 

heater.  The  installer  must  decide  which  method  is  most 

appropriate for each installation. These orientations are:

1. 

Vertical  Termination  -  vertical  vent  termination  through 

unenclosed or enclosed areas with roof penetration, refer 

to Vertical Vent Terminal Installation on Page 31.

2. 

Through-the-Wall Termination - horizontal vent termination 

directly through an outside wall, see Figure 12 on page 27..

3. 

Horizontal Direct Vent - using Through-the-Wall Termination 

to exhaust flue products and piping to bring combustion air 

to  the  water  heater  from  the  outside.  See  Figure  15  on 

Page 28 and Figure 23 and Figure 24 on page 32.

4. 

Vertical  Direct  Vent  -  using  a  vertical  vent  termination  to 

exhaust flue products and piping to bring combustion air 

to the water heater from outside, see Figure 21 & Figure 

22 on Page 32.

In  cold  climates  any  water  vapor  remaining  in  the  flue  gases 

will  condense  into  a  cloud  of  vapor  at  the  point  where  the 

vent  system  exits  the  building.  Special  consideration  is 

recommended,  before  locating  the  vent  termination  near 

walkways, windows and building entrances.
Direct  venting  into  dead  spaces  such  as  alleys,  atriums, 

and  inside  corners  can  cause  recirculation  of  flue  gases. 

Recirculation of flue gases will cause sooting, and icing of the 

combustion air intake during severe cold weather. To prevent 

the recirculation of flue gases, maintain as much distance as 

possible  between  the  combustion  air  intake  and  the  exhaust 

vent terminal refer to Figure 16 and Figure 17 on Page 29 & 

Page 30 respectively. 
Approved vent and intake air pipe materials:

PVC pipe materials:

• DWV ASTM-D2665 or CSA B181.2

• Schedule 40, 80, 120 ASTM-D1785 or CSA B137.3

• SDR Series ASTM-2241 or CSA B137.3

CPVC pipe materials:

• CPVC 41 ASTM-D2846 or CSA B137.6

• Schedule 40, 80 ASTM-F441 or CSA B137.6

• SDR Series ASTM-F442

Polypropylene - See page 26

• M & G Duravent PolyPro vent system

• Centrotherm InnoFlue vent system
NOTE:

The use of cellular core PVC (ASTM F891), cellular core CPVC, 

or Radel® (polyphenolsulfone) in non-metallic venting systems is 

prohibited. Covering non-metallic vent pipe and fittings with thermal 

insulation is prohibited.
If  the  water  heater  is  being  installed  as  a  replacement  for 

an  existing  power  vented  heater  in  pre-existing  venting, 

a  thorough  inspection  of  existing  venting  system  must  be 

performed  prior  to  any  installation  work.  Verify  that  correct 

material  as  detailed  above  has  been  used,  and  that  the 

minimum or maximum vent lengths and terminal location as 

detailed in this manual have been met. Carefully inspect the 

entire  venting  system  for  any  signs  of  cracks  or  fractures, 

particularly  at  joints  between  elbows  and  other  fittings  and 

straight runs of vent pipe. Check system for signs of sagging 

or other stresses in joints as a result of misalignment of any 

components  in  the  system.  If  any  of  these  conditions  are 

found, they must be corrected in accordance with the venting 

instructions in this manual before completing installation and 

putting the water heater into service.

NOTE:

  For  water  heaters  in  locations  with  high  ambient 

temperatures above 100°F (38°C) it is recommended that CPVC 

or Polypropylene pipe and fittings be used.

All vent (exhaust) pipes must be pitched a minimum of a 1/4” per 

foot back to the water heater to allow drainage of condensation. 
Never operate the water heater unless it is vented to the outdoors.
The  instructions  in  this  section  of  the  manual  must  be  followed 

to avoid choked combustion or recirculation of flue gases. Such 

conditions cause sooting of the combustion chamber, burners and 

flue tubes and creates a risk of asphyxiation.
For direct vent application where combustion air might be supplied 

from  extremely  cold  ambient  through  fresh  air  intake  piping 

system, it is recommended that a backflow preventer be installed 

at the intake vent terminal close to the blower before proceeding 

with installation of the rest of the fresh air intake piping. Call the 

technical support phone number listed on the back cover of this 

manual for more information.

VENTING INSTALLATION

Summary of Contents for 650HTPDT

Page 1: ...675 Y H TPDT SERIES 140 141 ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL CALL THE TECHNICAL SUPPORT PHON...

Page 2: ...Installation 23 Installation Instructions 23 High Altitude Installations 23 Filling The Water Heater 23 INSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS 24 VENTING INSTALLATION 25 Vent...

Page 3: ...irth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth...

Page 4: ...ogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPE...

Page 5: ...5 GENERAL SAFETY INFORMATION...

Page 6: ...read and understand instruction manual Breathing Hazard Carbon Monoxide Gas Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION Fire and Explosion...

Page 7: ...installation of thermometers at the locations indicated in the piping diagrams as these are necessary for checking the operation of the water heater The principal components of the water heater are id...

Page 8: ...IN DIMENSIONS Units A B C D E F G H I 50G Inches 66 75 49 25 22 00 15 75 3 00 8 00 8 00 62 00 65 00 cm 169 5 125 09 55 88 40 00 7 62 20 32 20 32 157 48 165 1 75G Inches 65 25 45 64 27 75 16 00 3 71 8...

Page 9: ...ol Valve open All models Maximum Supply Pressure 14 inches W C 3 48kPa Minimum Supply Pressure for Natural Gas 3 50 87kPa Minimum Supply Pressure for Propane Gas 8 00 1 99kPa Minimum pressure must be...

Page 10: ...EATURES AND COMPONENTS 24 18 35 31 9 4 2 3 19 29 20 22 23 21 1 12 16 25 11 17 33 13 26 27 34 SEE ACCESS PANEL CAUTION 28 30 32 21 18 5 14 15 Caution Thisaccesspanelcovers a 2 NPT plug that was require...

Page 11: ...tion and Condensate Piping for more information VACUUM RELIEF VALVE INSTALL PER LOCAL CODES 75 GALLON UNIT FEATURES AND COMPONENTS CONT 24 18 35 31 9 4 2 3 19 22 23 21 1 12 17 25 11 29 5 18 21 20 16 2...

Page 12: ...2 Top Plastic Enclosure 13 Display Enclosure 14 Exhaust Elbow Assembly 15 Condensate Drain Outlet 16 Enable Disable Switch 17 Display Overlay 18 Hot Water Outlet 19 Gas Supply 20 Main Manual Gas Shuto...

Page 13: ...manual BLOCKED INTAKE SWITCH The Blocked Intake Switch is set up to shut the unit off when a build up of negative pressure in the intake air pipe occurs This switch is a negative pressure switch that...

Page 14: ...quate supply of fresh air for combustion and ventilation can be obtained See Combustion Air and Ventilation on Page 15 9 Locate the water heater where the vent and intake air piping when installed wil...

Page 15: ...per combustion potentially resultinginfire asphyxiation serious personalinjury ordeath Do not apply insulation to the top of the water heater as this will interfere with safe operation of the blower a...

Page 16: ...ngs to provide fresh air must be provided that accommodate the requirements for all appliances in the room and the exhaust fan Undersized openings will cause air to be drawn into the room through the...

Page 17: ...the bottom of the enclosure The horizontal ducts shall communicate directly with the outdoors See Figure 7 Each duct opening shall have a minimum free area of 1 square inch per 2 000 Btu hr 1100 mm2...

Page 18: ...re changing the factory setting on the thermostat read the Temperature Regulation section in this manual This water heater shall not be connected to any heating systems or component s used with a non...

Page 19: ...econds 149 65 1 second 2 seconds 154 67 8 instantaneous 1 second U S Government Memorandum C P S C Peter L Armstrong Sept 15 1978 GAS PIPING Make sure gas supplied is same type listed on model rating...

Page 20: ...essure is measured while gas is not flowing static pressure AND while gas is flowing dynamic pressure SUPPLY GAS REGULATOR The maximum allowable gas supply pressure for this water heater is 14 inches...

Page 21: ...check valves and back flow preventers Devices such as these cause the water system to be a closed system THERMAL EXPANSION As water is heated it expands thermal expansion In a closed system the volum...

Page 22: ...ap must be on and tight when unit is in operation NOTE If the Blocked Exhaust Fault message is ever displayed on the control system LCD check the condensate drain first and ensure it is not blocked TE...

Page 23: ...install an additional trap in the condensate drain piping See Figure 12 3 Terminate the condensate drain piping with an elbow above the drain Ensure that any discharge will exit the condensate drain l...

Page 24: ...he horizontally vented gas fueled heating appliance or equipment The sign should read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPEC...

Page 25: ...chedule 40 80 ASTM F441 or CSA B137 6 SDR Series ASTM F442 Polypropylene See page 26 M G Duravent PolyPro vent system Centrotherm InnoFlue vent system NOTE The use of cellular core PVC ASTM F891 cellu...

Page 26: ...lations Table 5 M G Duravent PolyPro Nominal Pipe Diameter Flue Outlet Adapter Adapter Connector Ring Connector 90 Degree Elbow Vent Material Terminal s 2 2PPS AD PPS PAC 2PPS LB 2PPS E90 2PPS 2PPS 2P...

Page 27: ...igure 12 Figure 12 VENT TERMINATION VENT PIPE TERMINATION The first step is to determine where the vent pipe will terminate See Figures 12 through 20 The vent may terminate through a sidewall as shown...

Page 28: ...side The template can now be positioned on the outside wall using the drilled holes as a centering point for the template A MASONRY SIDE WALLS Chisel an opening approximately 1 2 1 3 cm larger than th...

Page 29: ...anical air supply inlet into building or combustion air inlet to any other appliance 4 feet 1 2 m below or to side of opening 1 foot 30 cm above opening D Vertical clearance to ventilated soffit locat...

Page 30: ...mechanical air supply inlet into building or combustion air inlet to any other appliance 6 inches 15 cm for appliances up to 10 000 Btu hr 3 kW 9 inches 23 cm for appliances between 10 000 Btu hr 3 kW...

Page 31: ...ing 3 The air intake termination and the exhaust vent termination must penetrate the same side of roof 4 The center line of the air intake termination and the center line of the exhaust vent terminati...

Page 32: ...MUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL 24 MINIMUM SEPARATION EXHAUST MUST BE AT SAME LEVEL OR ABOVE INTAKE TERMINAL SNORKELINGISALLOWEDTOACHIEVE PROPERCLEARANCE THESNORKEL MUSTBESECURELYSU...

Page 33: ...less susceptible to damage has reduced chances to intake contaminants and less visible vent vapors 2 Cut 1 hole 5 in diameter 3 Partially assemble concentric vent termination kit a Cement Y concentric...

Page 34: ...t Termination kit positioned so it will not be affected by wind eddy that may allow recirculation of combustion products or airborne leaves or light snow Termination kit positioned where it will not g...

Page 35: ...gs to extend pipes Airflow restriction will occur and the heater pressure switch may cause intermittent operation 8 Cement heater combustion air and vent pipes to concentric vent termination assembly...

Page 36: ...late 4 Screw the Cap to the Base using the supplied screws 5 Once the vent termination and pipes are secured the wall penetrations will need to be sealed from the interior using a PVC compatible seala...

Page 37: ...don t smell gas go to the next step Set the ENABLE DISABLE switch on the control panel to the ENABLE position Set the ENABLE DISABLE switch on the control panel to the DISABLE position GAS OFF O N Sta...

Page 38: ...the power supply to the water heater must be turned off and on again to reset the control system Contact your dealer or servicer if continued high limit switch operation occurs It is recommended that...

Page 39: ...ulates water temperature inside the storage tank Heating cycles and ignition are managed by the control system The ECO energy cut out Flame Sensor pressure switches and Temperature Probe is monitored...

Page 40: ...d The Blower Prover pressure switch contacts have closed The check mark icon is visual confirmation of contact closure The Igniter is being energized GAS OFF O N The 24 Volt Gas Control Valve is being...

Page 41: ...front of the unit CONTROL SYSTEM MENUS From the Desktop screen pressing the Operational button directly below Menu on the LCD will display the Main Menu This is where all control system menus are loc...

Page 42: ...on of control system menus Use the Up and Down Buttons to view all control system menus from the Main Menu With Temperatures menu selected highlighted in black in the Main Menu screen press the Operat...

Page 43: ...ries greatly from the Operating Set Point setting These settings are adjusted in the same way described for the Operating Set Point and Differential Adjustment Operating Set Point 140 F Differential 8...

Page 44: ...mulated time the control system has been in the heating operating state burner run time Total Cycle Count Total accumulated count of heating cycles Config CRC A number associated with the configuratio...

Page 45: ...t event will replace the oldest Press the Operational Button under VIEW to view details for each Fault or Alert message stored NOTE fault history memory is cleared after 30 days 1 Blocked Air Intake A...

Page 46: ...m Show Contact Information Yes Change Contact Name Change Contact Phone Current Contact Info 000 000 0000 Access Code UPDATE CANCEL Service Contact Information Using the UP and DOWN buttons select hig...

Page 47: ...etween this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors which must all be present for...

Page 48: ...conditions will cause a reaction between the anode rod and the water The most common complaint associated with the anode rod is a rotten egg smell produced from the presence of hydrogen sulfide gas d...

Page 49: ...n the water heater see Draining and Flushing on page 49 Replace the Temperature Pressure Relief Valve with a properly rated sized new one see Temperature Pressure Relief Valve on Page 22 for instructi...

Page 50: ...nd terminate it to an adequate drain 5 Ensure the drain hose is secured before and during the entire flushing procedure Flushing is performed with system water pressure applied to the water heater 6 O...

Page 51: ...tting G Leakage from recirculation plug or pipe connection H Leakage from the plug under the cleanout cover I Leakage from the temperature probe connection Not shown in figure J Condensate from the ex...

Page 52: ...blower is de energized and will coast to a stop 12 The control system now enters the standby mode while continuing to monitor the internal storage tank water temperature and the state of other system...

Page 53: ...le is activated Blower Prover switch contacts confirmed closed by control system Igniter is energized 24 V Gas Valve is energized gas flows to Main Burner Is flame sensed at the Main Burner control sy...

Page 54: ...l Number and Series Number available This information can be found on the rating plate affixed to the water heater For more information or technical support call the phone number s listed on the back...

Page 55: ...eater before performing any service Electrical Shock Hazard Label all wires prior to disconnecting when performing service Wiring errors can cause improper and dangerous operation Verify proper operat...

Page 56: ...nce Switch should be closed continuity 0 ohms Replace switch if open no continuity If Blocked Intake error occurs when blower is running check for restrictions in intake pipe including intake air conn...

Page 57: ...TION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING Figure 42 WIRING SCHEMATIC WIRING D...

Page 58: ...58 NOTES...

Page 59: ...59 NOTES...

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