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2.

When using the Reliable DDX-LP PrePak the sprinkler sys-

tem is pressurized with air provided by the optional factory-
installed air compressor or on-site Nitrogen supply and is 
monitored by a system pressure switch. If bottled Nitrogen is 
being used as the supervisory gas, an optional Nitrogen Kit 
is available. This kit contains a regulator and an additional 
pressure switch that is used to monitor any low pressure 
conditions that may arise due to having a limited Nitrogen 
supply. When using Nitrogen, the primary supervisory gas 
should be the Nitrogen (not standard air) due to moisture 
concerns (i.e. freezing conditions). The optional factory-
installed air compressor should be utilized merely for initial 
fill and make-up air when the Nitrogen supply is not active. 

Note:

 Compressed air is not to be considered dry air and 

may create ice plugs in the sprinkler system piping.

When a fire sprinkler operates, there will be a loss of air or 

Nitrogen pressure in the sprinkler system piping which will 
cause the Model LP-Dry Pilot Actuator to open. The opening 
of this device allows the Model DDX-LP PrePak valve to flow 
water into the system piping. 

A Model B Hydraulic Manual Emergency Releasing sta-

tion is standard equipment in the Reliable DDX-LP PrePak. It 
consists of an aluminum nameplate mechanically attached 
to a ball valve. The valve handle in its OFF position is guard-
ed against accidental turning to the ON position (and sys-
tem discharge) by a nylon cable tie provided with the DDX-
LP PrePak assembly. The cable tie is designed to allow, in 
case of an emergency, forceful turning of the valve handle 
to the ON position.

Listings and Approvals

1.  Underwriters Laboratories, Inc. Listed and Certi-

fied for Canada (cULus) as an assembled unit in the 
“Special System Water Control Valves Assembled 
Units” category, (VKYL). 

2.  Factory Mutual Approved as a Dry Pipe Sprinkler 

System.

Technical Data

1.  The Reliable Model DDX-LP PrePak is rated for a mini-

mum water supply pressure of 20 psi (1.4 bar) and a 
maximum water supply pressure of 250 psi (17.2 bar). 
Note: 1 bar = 100 kPa.

2.  Friction loss, expressed in equivalent length of Sched-

ule 40 pipe and based on Hazen-Williams Formula is:

System Size

Equivalent Length

2” (50 mm)

19.4 ft (1.3 m)  

2½” (65 mm)

24.5 ft (1.8 m)  

3” (80 mm) 

28.9 ft (3.8 m)  

4” (100 mm)

 32.8 ft (17.7 m)  

6” (150 mm)

54.7 ft (21.8 m)  

8” (200 mm)

79.3 ft (24.2 m)

The equivalent length in the table above includes the 
Model DDX-LP PrePak valve, supply manifold tee, sup-
ply side control valve, and the section of pipe above the 
Model DDX-LP PrePak valve.

3.  Shipping Weight:

System Size

Weight

2” (50 mm), 2½” (65 mm)

& 3” (80 mm)

554 lb. (252 kg)

4” (100 mm)

 710 lbs (322 kg)

6” (150 mm)

800 lbs (363 kg)

8" (200mm) 

1350 lbs (531kg)

4.  Refer to Figure 1 for dimensions.

The following is a list of Technical Data Bulletins which de-

scribe the valves and devices which are used in the system:

Device

Reliable Bulletin #

(unless otherwise noted)

Model DDX-LP PrePak Deluge 
Valve 

Reliable Bulletin 519

Model DDX-LP Dry Pipe Valve

Reliable Bulletin 338

Low Air Pressure Switch

Potter, 5401564

Alarm Pressure switch

Potter, 5400928

Nitrogen Pressure Switch

Potter, 5400930

Mechanical Sprinkler Alarm

Reliable Bulletins 612/613

Desiccant Dryer

Wilkerson Catalog 9EM-TK-190-4

Installation Requirements

The automatic sprinklers utilized with the DDX-LP PrePak  

must be UL and/or ULC Listed or FM Approved, as appli-
cable.

The steel enclosure and all the interconnecting piping 

must be located indoors in a readily visible and accessible 
location and in an area that can be maintained at a mini-
mum temperature of 40°F (4°C). 

Note:

 Heat tracing is not 

permitted.  The Model DDX-LP PrePak PrePak operation is 
controlled by the Model LP Dry Pilot Actuator. The introduc-
tion of moisture into the system piping exposed to freezing 
temperatures can create ice blockage, which could prevent 
proper system operation.  As a minimum, the air supply 
should be taken from the area of lowest temperature within 
the protected area. The air supply system must be carefully 
designed to prevent plugging by frost deposits. Special re-
quirements, such as those in FME&R “Installation Guidelines 
for Refrigerated Storage” may need to be incorporated.

Hydrostatic Testing of DDX-LP PrePak Valves and 
DDX-LP PrePak Systems 

As required by NFPA 13, fire sprinkler systems with work-

ing pressures up to and including 150 psi are to be hydro-
statically tested at a water pressure of 200 psi. Fire sprinkler 
systems with working pressures above 150 psi are required 
to be hydrostatically tested at 50 psi above the system work-
ing pressure. In addition to the hydrostatic tests described 
above, dry pipe systems require an additional low pressure 
air test. 

In some cases, hydrostatic testing (in accordance with the 

NFPA 13 requirements noted above) will result in pressures 

Summary of Contents for DDX-LP PrePak

Page 1: ...le Automatic Sprinkler Company website www reli ablesprinkler com The heart of the Reliable Model DDX LP PrePak is the Model DDX LP Dry Pipe Valve The Reliable Model DDX LP Dry Pipe Valve is a hydraulically operated differential type valve designed for use as a primary control valve in a low pressure dry pipe valve system The trim set used with the Model DDX LP Dry Pipe Valve contains the Reliable...

Page 2: ...mm 32 8 ft 17 7 m 6 150 mm 54 7 ft 21 8 m 8 200 mm 79 3 ft 24 2 m The equivalent length in the table above includes the Model DDX LP PrePak valve supply manifold tee sup ply side control valve and the section of pipe above the Model DDX LP PrePak valve 3 Shipping Weight System Size Weight 2 50 mm 2 65 mm 3 80 mm 554 lb 252 kg 4 100 mm 710 lbs 322 kg 6 150 mm 800 lbs 363 kg 8 200mm 1350 lbs 531kg 4...

Page 3: ...3 Fig 1 ...

Page 4: ...rotected area The air supply sys tem must be carefully designed to prevent plugging by frost deposits Special requirements such as those in FME R s Installation Guidelines for Refrigerated Storage may need to be incorporated Nitrogen used in refrigerated area systems minimizes the possibility of ice build up and blockage inside the system piping that could inhibit proper system operation The dew p...

Page 5: ...nk to drain any condensate ac cumulation Reliable Technical Bulletins 338 and 519 pro vide additional information for maintaining the Model DDX LP PrePak Deluge Valve System Setup Refer to Figure 2 1 Close the main valve controlling water supply to the Model DDX LP PrePak deluge valve Also close the two valves supplying air or nitrogen to the system 2 Close the pushrod chamber supply valve 3 Open ...

Page 6: ...r and Model B Manual Emergency Sta tion for leakage Also verify that tubing drain lines from releasing devices are not pinched or crushed which could prevent proper releasing of the deluge valve 7 Testing alarms Open the alarm test valve permit ting water from the supply to flow to the alarm pressure switch and to the mechanical sprinkler alarm if pres ent After testing close this valve completely...

Page 7: ...Fig 2 7 Model DDX LP Low Pressure Dry Pipe System Valve Legend Note Some items omitted for clarity ...

Page 8: ...8 Fig 3 ...

Page 9: ...9 Fig 4 ...

Page 10: ...e P N are required to be 0 None 2 Not Used 3 Air Compressor sizing may differ if specified sprinkler system has an uncommon volume capacity DDX LP PrePak Valve Size System Side Control Valve U Trim Type 3 Solenoid Valve 0 Releasing Control Panel 0 Air Compressor 3 Y System Air Devices Z 2 2 0 None 0 None 0 None 0 None 0 2 1 2 1 1 2 HP 115 VAC systems up to 3 in size 1 Nitrogen Supply Kit 3 3 3 Pre...

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