Reliable Equipment & Service REL-750DM Operator'S Manual Download Page 10

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This tool requires well-trained experienced personnel for major repairs, adjustments or
maintenance. 

Complete disassembly is not recommended. Return the unit to an

authorized dealer for total disassembly and/or repair. 

 It is suggested that tools requiring

repairs be returned to Reliable Equipment for correction unless overall local conditions are
adequate and service training has been provided. Reliable Equipment is set up to provide
quick maintenance and overhaul service. Contact your Reliable Equipment representative if
service is required.

All maintenance or disassembly should take place on a flat, clean work surface covered
with towels or wipers so as to have a clean space for the disassembled parts.

Inspect each part during disassembly for wear, scratches, and cuts. Discard the worn or
damaged parts and replace with new factory authorized parts.

O-rings are sensitive to sharp edges. Inspect closely for cuts or damage. A small cut
will cause a leak. When assembling or disassembling O-rings, use hydraulic fluid as a
lubricant to help disassembly or installation.

NOTICE: 

When disposing of hydraulic fluid, parts or components observe all  federal,

state, and local guidelines.

IF YOU HAVE QUESTIONS REGARDING THE REPAIR AND MAINTENANCE OF THIS TOOL
CONTACT RELIABLE EQUIPMENT OR YOUR RELIABLE EQUIPMENT REPRESENTATIVE.

GENERAL MAINTENANCE

GENERAL MAINTENANCE

GENERAL MAINTENANCE

GENERAL MAINTENANCE

GENERAL MAINTENANCE

DAILY MAINTENANCE

The life, reliability, and safety of the tool is dependent on proper use and maintenance.

STORE THE TOOL PROPERLY . . . 

Before  storing  tools  release  pressur  so  that  the

crimping nibs fully retract. This protects the operating ram from moisture and condensation.

NOTE:

 

When the tool has been stored for extended period of non-use, the tools should

be  activated  approximately  every  3  weeks  to  keep  o-rings  and  seals  lubricated.

Clean and inspect all surfaces including head, latch mechanism, ram, and body.
Particularly avoid joint compounds from building up on the crimping nibs.

WARNING:

 

Head  and/or  handles  may  cut  or  pinch.  Please  use  extreme  caution.

Worn or damaged parts may malfunction during operation, causing more extensive damage

to the tool and/or severe injury to the operator or bystander.

All parts must be replaced with new parts if signs of wear or damage are evident.

Check  relief  valve  pressure  setting  regularly,  using  the  optional  pressure  gauge.
(Optional - may be purchased from Reliable Equipment or your local Reliable  representative).
Valve should be adjusted or replaced by a trained service technician if necessary.

DO NOT MAKE ADJUSTMENTS TO THE TOOL . . .

 There are no adjustments on this

tool which can be made in the field. If a tool becomes inoperative and the instructions in

this  booklet  do  not  correct  the  malfunction  have  the  tool  serviced  by  RELIABLE

EQUIPMENT or an authorized service provider.

Keep Label Set clean and legible. Replace decals when necessary.

Summary of Contents for REL-750DM

Page 1: ..._____ YEAR ___________________________________ NOTICE NOTICE NOTICE NOTICE NOTICE Sizes weights and tool specifications listed in this manual are subject to change without notice Please consult factor...

Page 2: ...2...

Page 3: ...______________________________ DATE OF PURCHASE ________________________________________________ DEALER NAME _______________________________________________________ CAUTION The information in this man...

Page 4: ...ESSION TOOL 5 SAFETY INFORMATION AND WARNINGS 6 7 OPERATING INSTRUCTIONS 8 9 DAILY MAINTENANCE 10 GENERAL MAINTENANCE 10 LABEL SET 11 REL 750 DM PARTS DRAWING 1 HEAD ASSEMBLY 12 REL 750 DM PARTS DRAWI...

Page 5: ...he first stage brings the crimp to the connector quickly while the second stage provides the power to make the connection The flip top design and 180O swivel head permit simple tool positioning while...

Page 6: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Page 7: ...ool may injure operator and or nearby personnel KEEP ALL PARTS OF THE BODY AWAY from moving parts of the tool KEEP HANDS OUT FROM BETWEEN CRIMPING NODES AT TOOL HEAD ALL BODY PARTS SHOULD BE OUTSIDE D...

Page 8: ...to aid in proper compression alignment with less fatigue 4 Place subject in tool head C and close latch securely NOTE Failure to secure latch may result in severe tool damage and or personal injury 5...

Page 9: ...the next crimping operation 7 After the second conductor has been installed and crimped remove the tool by pulling the latch pin out and opening the compression head INSTALLATION OF OPEN GROOVE TAP C...

Page 10: ...MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE GENERAL MAINTENANCE DAILY MAINTENANCE The life reliability and safety of the tool is dependent on proper use and maintenance STORE THE TOOL PROPERLY...

Page 11: ...sonal injury and or death ELECTROCUTION HAZARD The user should be properly trained in the correct procedures required for work on or around electrical lines REL SM WARNING Secure latch before operatin...

Page 12: ...12 REL 750 DM PARTS DRAWING 1 HEAD ASSEMBLY...

Page 13: ...13 REL 750 DM PARTS DRAWING 2 FIXED HANDLE ASSEMBLY...

Page 14: ...14 REL 750 DM PARTS DRAWING 3 PUMP HANDLE ASSEMBLY...

Page 15: ...15 301 Ivyland Road Warminster PA 18974 Phone 800 966 3530 Fax 215 357 9193 Visit us on the web at www Reliable Equip com Please consult RELIABLE EQUIPMENT with any parts questions...

Page 16: ...E RECORDS MAINTENANCE RECORDS 301 Ivyland Road Warminster PA 18974 Phone 800 966 3530 Fax 215 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information...

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