Page 2
TABLE OF CONTENTS
SAFETY WARNINGS
.............................................................................................................................. 3
READ ME FIRST
....................................................................................................................................... 4
Converting Core Manual to Core EXP 2.0
.................................................................................. 5
Overview ...................................................................................................................................................... 5
Clutch Parts Diagram ................................................................................................................................... 5
Installation Procedure ................................................................................................................................... 5
Converting EXP to Core EXP 2.0
.................................................................................................... 6
Overview ...................................................................................................................................................... 6
Installation Procedure ................................................................................................................................... 6
INSTALLATION GUIDE
......................................................................................................................... 7
Overview ...................................................................................................................................................... 8
Installation Tips ............................................................................................................................................ 8
Tools Needed................................................................................................................................................ 8
Clutch Assembly Diagram ........................................................................................................................... 9
Installation Procedure ................................................................................................................................... 9
Set Clutch Lever Free Play and Check for Lever Free Play Gain.............................................................. 13
Clutch Break-In .......................................................................................................................................... 13
Resetting Installed Gap After Break-In ...................................................................................................... 13
EXP Tuning ................................................................................................................................................ 14
Product Engagement Settings .................................................................................................................... 15
Clutch Cover Installation Guide
................................................................................................... 16
USER’S GUIDE
........................................................................................................................................ 17
Overview .................................................................................................................................................... 18
Setting the Installed Gap ............................................................................................................................ 18
Setting the Installed Gap with a Hot Engine .............................................................................................. 19
Checking the Installed Gap ........................................................................................................................ 20
Understanding the Installed Gap ................................................................................................................ 21
Clutch Lever Free Play vs. Free Play Gain ................................................................................................ 22
Installed Gap Options ................................................................................................................................. 23
Friction Plates and Wear ............................................................................................................................ 24
Spare Friction Disk Set .............................................................................................................................. 25
Clutch Squeal ............................................................................................................................................. 25
