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7

PORTA

GANTRY

  RAPIDE

    

Attach the hoist to the lifting point on the 
trolley only, making sure it is attached in a way 
that does not expose the user to danger by 
the hoist, chain or load.

    

Only raise and lower loads when castor brakes 
are engaged. 

    

Do not allow the load to swing.

     

To avoid side pull, lowering and lifting should 
only be carried out when the load chain forms 
a straight and vertical line between the load 
and lifting attachment point on the trolley. If a 
vertical lift is not possible you must ensure that 
the load is within the footprint of the Gantry 
A-Frames (refer to figure A).

    

We recommend the use of load-sensing or 
overload protection devices on all lifts.

    

The product should not be moved under load 
except when a competent person or authority 
has approved a risk assessment and method 
statement.

    

The risk assessment and method statement 
must take into account any factors that might 
apply additional loading to the system during 
lifting operations.

    

Take care when transporting and storing the 
system to avoid damage.

    

To ensure stability of the structure, the 
operating span of the beam must be equal 
to or greater than the distance between the 
castors on the A-Frame. 

    

The equipment should not be used outside 
of its limitations, or for any purpose other than 
that for which it is intended.

.

    

Do not lift or transport loads while personnel 
are in the danger zone.

    

Do not allow personnel to pass under a 
suspended load.

    

Never leave a suspended load unattended.

    

Do not start moving the load along the beam 
until you have checked that it has been 
attached correctly.

    

When moving a loaded trolley along 
the beam, move the load steadily and in 
a controlled manner and avoid sudden 
movements.

    

Don’t allow the load to hit the system frame.

    

When winching, only use one winch with each 
sheave and make sure they never cross paths 
with each other. 

    

Be aware of any adverse weather conditions 
such as strong or gusty winds which could 
impose additional horizontal loads and affect 
the stability of the structure. Stop using if 
weather is impacting on lifting, and either 
disassemble the gantry or tie it to a rigid 
structure to ensure it can’t overturn.

    

Be aware of hazards when setting up/folding 
down, such as trapping fingers in rotating 
parts.

Note: The Rapide Tall Systems are fitted with 
trolley stops on the beam (see below). This 
is a safety feature and must always be in 
place before use. If beam length adjustment 
is required, stops must be repositioned 
accordingly.

Correct Operation

A

Fall Protection Applications

Use as a Fall Protection Anchor 

This section must not be read in isolation from 
all other sections of this manual. Read the whole 
manual before using this product.

Fall arrest: 

This product is tested and conforms 

to the requirements of EN795:2012 Personal Fall 
Protection Equipment – Anchor Devices for single 
or multiple users and CEN TS 16415:2013 subject to 
the configuration of the product being used. When 
being used for fall arrest, the operator must use a 
body harness and a shock absorber that complies 
with the relevant national standards and regulations 
and that limits the maximum allowed force (MAF) 
to 6kN. 

Users may be attached to the system via a travelling 
trolley (which may also be locked in place) or 
via a fall protection device mounted to the side 
trap plate of the A-frame, which is subsequently 
deviated through a pulley and sheave carrier. Only 
one person should be attached to each trolley in 
accordance with the notified working load limit 
(WLL). 

Each personnel lift must be properly planned, 
and all weights clearly known along with a clear 
understanding of the WLL and constraints of all 
personal fall arrest system components. 

The capabilities stated in the table below apply to 
standard range systems only. If unsure about your 
system consult serial labels, information filled in on 
page 35

 

or consult your supplier. 

Custom versions of the system are available 
tailored to specific lifting needs. These versions 
are designated with a ‘C’ at the end the product 
number on the serial label attached to each A-frame 
and beam.

Additional Notes for Correct Operation

    

The anchorage must always be above the users 
head to prevent dangerous free falls.

    

Always carry out pre-use checks before using 
this equipment. It is advised to use a buddy 
system and inspection must be by a competent 
person. 

    

The fall arrest device must only be attached to 
the lifting point on the trolley or the designated 
location on the cheek plate or upright (see 
product images and set up instructions).

    

Only use the product for fall arrest applications 
when the castor brakes are engaged. 

    

To ensure stability of the structure, the operating 
span of the beam must be equal to or greater 
than the distance between the castors on the 
A-Frames.

    

Always consider the potential effects of sharp 
edges, chemical reagents, electrical conductivity, 
cutting, abrasion, climatic exposure on all 
components of the fall protection system, 
and the effect of offset forces as a result of 
pendulum falls. 

    

Ensure the structure on which the product is 
mounted is horizontal. If necessary, adjust the 
products feet to achieve a level operating 
structure.

    

If the product has been subjected to a fall arrest 
or impact force it must be immediately removed 
from service.

    

The substrate of the structure on which the 
product is placed must be able to sustain the 
loads specified for the device in all orientations 
permitted, including a safety factor of at least 2.

    

Never exceed the number of allowable users.

Model

PGRS20

PGRS23, PGRM20, 

PGRM23

PGRS40, PGRM40, 

PGRT20, PGRT23, 

PGRT40

Application

Capacity (Persons) Capacity (Persons)

Capacity (Persons)

Fall Arrest*

3

2

1

Model

PGR1TS20, PGR1TS30, PGR1TS40, PGR1TM20, 

PGR1TM30, PGR1TM40, PGR1TT20, PGR1TT30, 

PGR1TT40

Application

Capacity (Persons)

Fall Arrest*

3

* Only Applicable to the product being used in accordance with 
PD CEN/TS 16415:2013 recommendations for anchor devices for 
use by more than one person. When being used in accordance 
with EN795:2012, the structure shall be limited to a maximum of 
one user in fall arrest.

Summary of Contents for PGR1TM20

Page 1: ...REIDLIFTING COM Assembly Operation Guide PORTAGANTRY RAPIDE...

Page 2: ...following instructions and guidance notes carefully before using or operating the system They contain important information about how to handle and use the system in a safe and efficient way avoiding...

Page 3: ...d applied during use We recommend that appropriate PPE is worn when using the equipment The beam must be horizontal prior to any lift and A Frames vertical and parallel to each other Do not use the pr...

Page 4: ...used When being used for fall arrest the operator must use a body harness and a shock absorber that complies with the relevant national standards and regulations and that limits the maximum allowed f...

Page 5: ...n Always wear appropriate PPE when installing setting up dismantling and using this equipment Misuse of this product could result in serious injury or death Warnings For fall protection applications t...

Page 6: ...rest scenario Man riding winch installed on trap plate with bracket Fall Protection Confined Space Set Up 2 Users PGR1000 Only Set up is indicative Various winch brackets available Masterlink or Close...

Page 7: ...Point A Anchor Point B Anchor Point C Max No Users PGRS20J 15 kN 15 kN 12 kN 2 PGRS23J 15 kN 15 kN 12 kN 2 PGRS40J 15 kN 15 kN 12 kN 1 PGRM20J 15 kN 15 kN 12 kN 2 PGRM23J 15 kN 15 kN 12 kN 2 PGRM40J 1...

Page 8: ...rriers are rated for one user Winch or SRL position on trap plate PORTAGANTRY RAPIDE 1000kg Fall Protection Anchor Ratings PGR 1000 Product Code Anchor Point A Anchor Point B Anchor Point C Max No Use...

Page 9: ...oves freely along the beam It is recommended that once inspected or repaired the device is marked with the date of the next inspection Inspections are instigated by the user If detailed information is...

Page 10: ...on is unlikely the system must be earthed during assembly and use This can be achieved by attaching an earthing lead to a convenient location on metallic parts of both the system and trolley For addit...

Page 11: ...elivered flat packed Ensure the castors are locked Allow sufficient clearance for the A Frame rotation If sufficient space not available see steps 13 to 17 Confined Space set up method N B Trolley can...

Page 12: ...am with plate rotated through 90 10 11 12 9 Never adjust the height while the gantry is under load Ensure the upright is bolted using top and bottom fixing holes on Trap Plate Never adjust the height...

Page 13: ...rd Assembly or steps 17 to 13 for Confined Space Assembly When folding gantry ensure ball lock pins are stowed in cheek plate holes to avoid damage Gantry Stowage Trolley Storing Winch Bracket Install...

Page 14: ...hanged by removing the ball lock pin and withdrawing the foot cartridge assembly Changing the Foot Option Adjustable Foot Option For fine height adjustment depress lever and push foot up to desired po...

Page 15: ...CMax DMin DMax E FMin FMax G HMin HMax J Goods Capacity kg Fall Arrest Capacity No of Person s Personnel Positioning kg kg PGRS20 2000 2 x 200 1100 1500 1450 2050 6 x 100 1776 2376 1158 1856 2456 2080...

Page 16: ...n HMax J Goods Capacity kg Fall Arrest Capacity No of Person s Personnel Positioning kg kg PGR1TS20 2000 2 x 200 1102 1502 1430 1930 5 x 100 1822 2322 1270 1904 2404 2077 1000 3 500 52 PGR1TS30 3000 3...

Page 17: ...ctive 2006 42 EC PPE Regulation EU 2016 425 The Provision and Use of Work Equipment Regulations 1998 S I 1998 No 2306 The Lifting Operations and Lifting Equipment Regulations 1998 S I 1998 No 2307 In...

Page 18: ...y engage before loading the system Insert the clevis pin and secure with the clip before loading the system Restraint point only Read the operational manuals before using the system Ensure the pin is...

Page 19: ...The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum braking load MBL Insert data...

Page 20: ...39 PORTAGANTRY RAPIDE Notes Notes...

Page 21: ...iries reidlifting com www reidlifting com Printed using environmentally friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product names...

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