background image

Error Handling

 

 

Safety Instructions  

If an error occurs, causing danger to human or machine or ambient 

around the machine, switch off main switch immediate. 

 

Take care that no one is able to switch on again. 

• Only authorized personnel is allowed to eliminate mal functions. 

 

   Safety instructions must be observed!

 

• Do not restart device before reason for mal function is eliminated. 

 

   There should be no more danger to human or machine. 

• Before restart of device a release by authorized personnel is required.

Error No.

Type of error

Reason

Measure

Control light „Grid On“  

is off.

A line is missing

Check fuse F1 and F2 on 

power supply and filter 

board

Control light „temperature 

too high“ is on

Thermal protection is actice Let it cool down

Control light „Operation“ is 

off

Operation is blocked by 

temperature too high or 

torch is not proper 

connected

Let it cool down or check 

connection

001

Internal error

Wrong machine type

Service

002

Internal error

Storage error

Service

003

Internal error

Selfcheck control board

Service

004

Internal error

EEPROM not recognized

Service

005

---

---

---

006

Internal error

Wrong data set

Service

007

Water flow control

---

---

008

---

---

---

009

Water flow control

---

---

noP

No programm

No program on that position 

of switch

There should be no empty 

program position. 

Ask service for further 

information.

Summary of Contents for SYNERGIC.PRO 251

Page 1: ...NIK REHM SCHWEISSTECHNIK SHORT MANUAL SYNERGIC PRO 251 311 351 352 402 304 404 504 This short manual does not substitute the original operator manual Please read this document carefully before your st...

Page 2: ...l the use of safety devices is not permitted This invalidates the guarantee and the reliability claim If external agents are used e g solvents for cleaning the operator of the system must guarantee th...

Page 3: ...Intended Use The MIG MAG welding systems are only to be used for MIG MAG or manual electrode welding for hand guided and machine guided operation see original operating instructions for welding metal...

Page 4: ...2 Design and Connections Compact welding machine 251 311 351 Compact machine 352 402 Compact machine 304 404 504 Welding machine with separate wire feeder unit 304S 404S 504S...

Page 5: ...chine and material Otherwise current flow is uncontrolled and is searching a path to potential earth Damages are possible 4 Cooling water connections blue Cold water red hot water 5 Air entrance area...

Page 6: ...onnected to the torch Arc ingnition will be activated if wire touches material 4 Control LED Temperature gelb If temperature gets too high the machine switches off the power to protect internal power...

Page 7: ...ode 4 Step mode Spot welding time adjust with potentiometer 8 Pulse welding Interval welding Pulse time can be adjusted with regulator 8 the pause time is half the pulse time 8 Time setting for functi...

Page 8: ...low time The default value is 0 2 sec after releasing torch trigger button Thread in automatic With press and hold torch button in 2 step mode the automatic phase to thread the wire startes if system...

Page 9: ...ettings Specialists only Function Description details Specialists can use the R59 R60 and R61 trim resistors to change the settings for the following functions Burn wire free time Creep speed Gas post...

Page 10: ...r the wire are driven the rolls on top of the wire are free running pinch rollers 1 Adjust contact pressure to the wire Use the red screws Unlock and tilt pinch roller to the side of the door for thre...

Page 11: ...ferent wire diameter e g 0 8 1 0 mm Quick release system In mounted position a label with active diameter in different colors is visible To use the other groove please turn the roller t Standard from...

Page 12: ...ear the noise of the pump Daily Check cooling air channel The air must circulate freely for cooling Do not place obstacles in the air flow Daily Blow out filters Clean air paths and filters with compr...

Page 13: ...ight Grid On is off A line is missing Check fuse F1 and F2 on power supply and filter board Control light temperature too high is on Thermal protection is actice Let it cool down Control light Operati...

Page 14: ...122201 Synergic Pro 351 1031127 Synergic Pro 304 W 1122202 Synergic Pro 352 W 1031130 Synergic Pro 304 WS 1122203 Synergic Pro 402 W 1031131 Synergic Pro 404 1122210 Synergic Pro 404 S 1122211 Synergi...

Page 15: ...e above products comply with the requirements of this directive and comply with the safety requirements for arc welding units in accordance with the following pro duct standards EN 60 974 1 2018 12 Ar...

Page 16: ...nt Welding filler metals Welding extraction systems Rotating tables Cobot systems Consulting Repair service Service Development construction and production all under one roof in our factory in Uhingen...

Reviews: