background image

9

RAUTOOL A-LIGHT2

TOOL PREPARATION

–  Make sure that whenever the jaw sets are changed the pins are 

completely and safely locked in place.

–  Before changing the jaw sets, the battery must definitely be 

removed from the tool (inadvertent activation).

–  Before each use, check the jaw sets, expander bits, expander sets 

and the tool for damage or visible wear. Damaged tools must no 
longer be used and should immediately be sent to a REHAU 

    representative for repair.

–  When inserting the expander bit, click it completely into the com-

pression jaws.

–  The entire surface of the receiving groove of the bit must lie in the 

compression jaws.

Before activating the tool, check to make sure that the seating and 
clamping action of the bit in the jaws is correct (to avoid falling out). 
If necessary, increase the clamping action through short activation of 
the tool's operating switch.
 

Expander

When screwing on expander 
heads, open expander completely 
(> 90° position). Always screw 
expander heads on fully. Use ex-
pander heads that conform to the 
pipe dimensions (for example, 25 
x 2.3 mm).  

Expander Bit   

When inserting the expander 
bit for hydraulic expanding, fully 
click the correspondingly sized 
expander bit into the respective 
compression jaws and check for 

fit (clamping). 

Always insert the expanding tool 
into the pipe up to the stop.

Expanding Tool

Summary of Contents for RAUTOOL A-LIGHT2

Page 1: ...Construction Automotive Industry www rehau com RAUTOOL A LIGHT2 PRODUCT INSTRUCTIONS...

Page 2: ...11 Important Notes 13 Maintenance 14 Troubleshooting 15 RAUTOOL A LIGHT2 TABLE OF CONTENTS This symbol and the signal words DANGER WARNING or CAUTION alert you to personal injury hazards If you don t...

Page 3: ...iability for damage or injury attributable to unsafe product use poor maintenance or improper product and system usage For technical information contact your local REHAU representative or download doc...

Page 4: ...139592 Expander bit RO 25 32 mm Art 247504 001 Expansion head RO 25 x 2 3 mm Art 139662 001 Expansion head RO 32 x 2 9 mm Art 137193 001 Expansion head assembly A light2 40 x 3 7 mm Art 138323 001 Set...

Page 5: ...No 203619 001 Expander Heads RO Art No 139622 001 25 x 2 3 mm Art No 137193 001 32 x 2 9 mm Clamping Jaws Art No 257259 002 25 32 mm Art No 201801 001 40 mm Expander Bit RO Art No 247504 001 25 32 mm...

Page 6: ...ight basic tool with battery approx 5 3 lb 2 4 kg Description and Operation Technical data No Tool Elements Function 1 Operating switch Activate the compression process 2 Reset knob Slider for opening...

Page 7: ...Green LED flashes Charger ready for use Red LED flashes Charging delayed battery cooling Red LED displays a steady light Battery charging charged level less than 80 Green and red LEDs display a stead...

Page 8: ...2 Hz Battery is flat Service If the LED lights up for 20 sec and then flashes this means that the battery is flat and also that maintenance is due 20 s 5 Hz Overheating If the diode flashes quickly fo...

Page 9: ...receiving groove of the bit must lie in the compression jaws Before activating the tool check to make sure that the seating and clamping action of the bit in the jaws is correct to avoid falling out...

Page 10: ...inder 3 By rotating the tool cylinder the compression jaw can be brought into the correct working position 2 Fix the compression jaws with the pins Ensure the identical alignment of the double jaws fo...

Page 11: ...inside taper must point toward the joint 3a Expansion using expanders Expand pipe rotate 30 and repeat The mininum distance between expander head and compression sleeve must be two compression sleeve...

Page 12: ...to become trapped The compression process can be interrupted at any time by releasing the operating switch 7 The tool comes equipped with a semi automatic release valve If the tool is moved to its fi...

Page 13: ...e jaws is correct to avoid falling out CAUTION Do not touch moving parts Touching moving parts could cause fingers to become trapped NOTICE To avoid damage to the tool do not expand the pipe under ben...

Page 14: ...ir Make sure that the jaw sets are fully applied across the entire surface and at a right angle during the compression process The compression sleeve should be inserted up to the fitting collar Regula...

Page 15: ...your local REHAU representative Air in the hydraulic system Interrupt the compression process Hold reset knob under tension see page 6 no 2 and at the same time continuously activate the operating swi...

Page 16: ...ble but no representations guarantees or warranties of any kind are made as to its accuracy suitability for particular applications or the results to be obtained therefrom Before using the user will d...

Reviews: