Regency Sunrise U32SE-LP5 Owners & Installation Manual Download Page 22

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U32SE-5 FPI Direct Vent Gas Insert

INSTALLATION

Natural River Pebbles shown surrounding the a Horizon Burner

There are 2 optional packages to choose from to cover the fi rebox base:

Natural River Pebbles

Glass Crystals (4 colors available)

Spread the pebbles / crystals evenly on the exposed base of the fi rebox. Pebbles are

NOT

to be placed anywhere on the burner or over top of the

Glass Crystals or optional Ceramic Spa Stones.

IMPORTANT NOTE:

Only the supplied and approved pebbles / glass crystals are to be used with these fi replaces. Use of any other type of pebbles,
glass crystals or other material can create a danger and will void the warranty.

Glass Crystals shown surrounding the Burner

Firebox (Around Burner) Packages

Unit

Glass Crystals

Pebbles

HZ54E / HZ54EPV

6 lbs

2 packages (6 x bags pebbles)

HZ42 / HZ42E / HZ40E

5 lbs

2 packages (6 x bags pebbles)

HZ42ST / HZ42STE / HZ42STEPV 5 lbs

2 package (6 x bags pebbles)

HZ30E

2 lbs

1 package (3 x bags pebbles)

HZI540EB

4 lbs

1.5 packages (4 x bags pebbles)

HZI390E/ HZI390EB

3 lbs

1 package (3 x bags pebbles)

HZI234E

2 lbs

1 package (3 x bags pebbles)

HZO42 / HZO42 (AUS)

3 lbs

1 package (3 x bags pebbles)

P33S / P33SE

3 lbs

1 package (3 x bags pebbles)

U32S / U32SE

3 lbs

1 package (3 x bags pebbles)

E33S

3 lbs

1 package (3 x bags pebbles)

River Pebbles shown surrounding a Sunrise Burner

OPTIONAL PEBBLE / CRYSTAL INSTALLATION

FOR FIREBOX BASE

Summary of Contents for Sunrise U32SE-LP5

Page 1: ... appliance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas suppl...

Page 2: ...th and charm of a fireplace at the flick of a switch The U32SE NG5 and U32SE LP5 have been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Firep...

Page 3: ...lled in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada See section Manufactured Mobile Home Additional Requirements for additio...

Page 4: ...CO Detector 6 INSTALLATION Important Message 8 For Your Safety 8 Before You Start 8 Before You Start 8 Specifications 9 Gas Pressure Testing 9 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 9 Installation Checklist 10 Manufactured Mobile Home Additional Requirements 10 Materials Required 10 Minimum Fireplace Dimensions 10 Clearances To Combustibles 10 Combustible Mante...

Page 5: ...ses unless a certified kit is used WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Installer l appareil selon les codes ou règlements locaux ou en l absence de tels règlements selon les codes d installa...

Page 6: ...tly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspecti...

Page 7: ...U32SE 5 FPI Direct Vent Gas Insert 7 7 DIMENSIONS 40 3 4 1036mm 21 15 32 545mm 27 7 8 708mm 14 5 8 371mm 35 15 16 912mm 23 15 16 607mm Low Profile Faceplate Dimensions 9 15 16 252mm 22mm 7 8 ...

Page 8: ...23 1 in the USA regarding requirements for combustion and ventilation air CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES ESPE CIALLY THE FIREPLACE GLASS AND SHOULD STAY AWAYTO AVOID BURNS OR CLOTHING IGNITION INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON TH...

Page 9: ...nryfireplaceor approvedsolidfuelburningfactorybuiltfireplacethat will allow the insert to physically fit into the firebox Refer to Minimum Fireplace Dimensions section for minimum fireplace clearances If the factory built fireplace height is too low for yourInsert youmayremovethesmokebaffleplate damper refractory firebricks glass doors screen rails screen mesh and log grates from the factory built...

Page 10: ...tall the 3 flue liner to the sliding connector plate Refertosection FlueLinerInstallation 4 Slide the unit half way into the fireplace 5 Pulltheventconnectorplatethroughthetapered brackets and fasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace 7 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system Refertosectio...

Page 11: ...e is provided with an opening on the left hand side of the control compartment A 3 8 NPT gas supply pipe must be brought near this inlet hole 3 Locate the center point where the vent will pass throughthechimneyabovetheappliance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 12 Mantel 3 1 2 Mantel 47 1194mm to ceiling 17 13 20 to floor 2 0 12 ...

Page 12: ...ion if required See steps 1 4 in Conversion from NG to LP Minimum Air shutter Opening Glass Crystals Ceramic Stones Natural Gas 3 8 1 8 Propane 1 2 3 8 CAUTION Carbon will be produced if air shutter is closed too much Note Any damage due to carboning resulting from setting the aeration controls improperly is NOT covered under warranty Note Aeration Adjustment should only be performed by an authori...

Page 13: ...ve the louvers bay door or faceplate if installed b Remove the logs embers and brick panels if installed 3 Remove the glass door a Release the two hooks from the bottom of the glass door b Swing the door out 45 degrees from the bottom then lift up and out For the U32SE only 3 Remove the burner by undoing the 2 screws as shown below Burner 5 Remove the base cover by lifting up from the back then ma...

Page 14: ...k inlet and outlet pressures 15 Undo clip and remove pilot cap to expose pilot orifice Clip Pilot Cap Warning for P33E unit Must install LPG Orifice 54 for use with Flush Louver or Bay Door Must install LPG Orifice 56 for use with Faceplate Remove the 2 screws push Burner Assembly to the left and lift out For the P33E unit only 14 Remove the 2 screws holding the Burner Assembly to the firebox base...

Page 15: ...eceiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connectthetwowirestothegasvalve Seewiringdiagrams Optional wall switch GT GTM using wire 0 584 907 3 Install 3 AAA alkaline batteries in transmitter and 4 AA alkaline bat teries in the receiver Install the receiver and its cover in the wall Switch ...

Page 16: ...ot surfaces and are away from sharp edges 0 886 001 Proflame Valve Standard Main On Off Switch or Optional Wall Switch Proflame System Configuration 886 GTMF Wire Diagram SureFire Switch SureFire Switch Note 4 AA batteries must be installed to operate the burner switch Do not use a 9 volt battery IMPORTANT If the optional remote control is used the AA batteries normally installed into the battery ...

Page 17: ...C adaptor to the female end tagged DC Supply on wiring harness in unit 2 Locate FCM COM connector on the Remote wire harness see manual for location in unit 3 Plug in wire adaptor to FCM COM connector be careful not WR GDPDJH HQGV 7KLV RQO WV RQH ZD 3 Plug AC adaptor into 120V wall outlet or into 120V receptacle if LQVWDOOHG LQVLGH WKH JDV UHSODFH UHER 4 Neatly tuck any loose AC Power Adaptor wire...

Page 18: ...the heat shield to the receiver with two screws and attach to the floor of the unit with a velcro pad 12 Reverse steps 5 and 4 13 Match the remote control to the receiver see remote control instructions 14 Reverse steps 2 and 1 15 Check to ensure there are no gas leaks 4 Remove DFC digital firebox control box from the floor of the unit 5 Disconnect wire harness ground wire and spark wire from DFC ...

Page 19: ... the unit as shown below Do not use battery pack with receiver 6 Locate green and white ON OFF wires Connect the TPTH and TH wires green to green and white to white as shown below 7 Plug in receiver DC supply wire to the DFC supply as shown below Remove the hi lo knob by removing 2 screws as shown below Be sure to remove diaphram and spring discard both 8 Install the stepper motor in the same loca...

Page 20: ...ith two screws and attach to the floor of the unit with a velcro pad 15 Reverse steps 5 and 4 16 Match the remote control to the receiver see remote control instructions 17 Reverse steps 2 and 1 18 Check to ensure there are no gas leaks Heat shield 10 Install 4 AA batteries into the receiver Ensure correct polarity 11 Plug receiver wire harness into the back of the receiver and bundle wires with t...

Page 21: ...spa stones PTO30 PlateauSeries 10 lbs Not Approved PTO60 20 lbs Not Approved U32S U32SE 1 lb 1 package 70 spa stones E33S 1 lb 1 package 70 spa stones NOTE Glass Crystals are available in 1lb and 5lb bags All units come standard with Cobalt Blue glass crystals except HZO42 comes with Copper glass crystals HZI390E HZI390EB HZI540EB PTO30 PTO60 Plateau Series do NOT include glass crystals with units...

Page 22: ...als or other material can create a danger and will void the warranty Glass Crystals shown surrounding the Burner Firebox Around Burner Packages Unit Glass Crystals Pebbles HZ54E HZ54EPV 6 lbs 2 packages 6 x bags pebbles HZ42 HZ42E HZ40E 5 lbs 2 packages 6 x bags pebbles HZ42ST HZ42STE HZ42STEPV 5 lbs 2 package 6 x bags pebbles HZ30E 2 lbs 1 package 3 x bags pebbles HZI540EB 4 lbs 1 5 packages 4 x ...

Page 23: ...defect All hand and finger marks MUST be cleaned off with a soft cloth and a stainless steel cleaner Most stainless steel cleaners leave a film residue on the surface of the panels Use an ammonia based cleaner ie glass cleaner to remove this film before applying heat to the unit Failure to do this will result in burn stains on panels which you will be unable to remove Not protected by product warr...

Page 24: ...w to the top of the firebox as shown below Repeat for left side 8 Install the back panel by carefully placing it against the back wall of the firebox Right Side Panel 6 Remove left and right side panels by removing the clip that holds the panels in place Right side panel clip shown Clip Back Panel 9 Re install firebox base 10 Re install burner 11 Re install louvers and flush door 12 Turn on power ...

Page 25: ...ackframe Toinstalltheframe simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket ...

Page 26: ...n wires from the unit to the male ends of the fan rheostat on the left side of the faceplate as shown Fan Rheostat Metal Lip Openings on hinge 4 Fold down the 2 hinges on the bottom frame to a flat position The bottom frame is installed with a friction fit the opening in the corner of each hinge slides over the metal lip located on the floor of the unit Note Ensure the bottom frame is positioned p...

Page 27: ...by hooking the top flange over the top of the glass door 9 Run supplied 120V power cord along front face of masonry fireplace and plug into nearest receptacle 10 Slide unit into final position 8 Lower the door frame gently into place Completed Faceplate Door Frame Installation ...

Page 28: ...oles in the Hearth Trim are oblong so the trim can be adjusted inwards or outwards as needed to suit finishing NOTE Don t tighten the screws down completely at this point do a trial fit to the unit make any necessary adjustments when trim fits properly tighten the screws 4 Hearth Trim Installation 1 Secure the two 2 hearth trim pieces together as shown in diagram 2 Secure using the 2 screws provid...

Page 29: ...tom flange on the firebox using 2 screws per hinge 6 Secure the wires to the back of the inner faceplate with a wire clip 4 Tuck the wires into the clip to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to en sure that the wires do not touch the side of the unit The power cord should be run behind the inner faceplate panel 5 Install the on off s...

Page 30: ... 10 Take the outer faceplate line up the openings on the left and right legs and install onto the inner faceplate panel pins Diagram 8 Diagram 9 Diagram 10 Diagram 11 Final Install Inner faceplate panel pins Outer faceplate 8 Attach the bottom louver to the 2 hinges using 2 screws per hinge Diagram 7 ...

Page 31: ... side as shown in Diagram 6 Ensure the hearth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are present 3 Remove backing plate by removin...

Page 32: ... caused by the curing of the paint the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note Whentheglassiscoldandtheappliance islit itmaycausecondensationandfog ...

Page 33: ...nder water Immediately call a qualified serv ice technician to inspect the appliance and to replace nay part of the control system and any gas control which has been under water 8 Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowingaroundthethermopileand1aroundthe thermocouple and 1 flowing across the rear of the burner it does not have to be touching th...

Page 34: ... service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier AVERTISSEMENT Quiconque ne respecte pas à la lettre les instructions dans la présente notice risquede déclencher un incendie ou une explosion entraînant des dommages des...

Page 35: ...emperature 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot In the event that you break your glass by impact purchase your replacement from an authorized FPI dealeronly andfollowour...

Page 36: ...he unit off and allow it to cool down to room temperature 2 Disconnect the power source and turn off the gas supply to the insert 3 Open the bottom louver 4 Remove the door frame by lifting out from the bottom and lift up off the glass door 5 Remove the glass door a Removethe2hooksshownbelowatthebottomoftheglass door b Swingthedoorout45o fromthebottomandliftupand out 6 Remove the burner by undoing...

Page 37: ... panel by manoeuvring it up and out of the firebox as shown below 10 Remove 1 screw holding the clip securing the right side panel 11 Remove the side panel 12 Repeat above 2 steps to remove the left side panel Fan access plate 14 Remove the 3 screws securing the burner bracket as shown below 15 Move the pilot assembly out of the way be careful of the wires leading from the pilot assembly Pilot ass...

Page 38: ...to the pin Check to make sure the fan is seated properly on the pins this is very important try to move the fan back and forth there shouldn t be any noise if there is noise check to see if the grommets have come loose 16 Remove the burner bracket 17 Remove the Fan Air Duct by removing the 2 screws squeeze the sides together to remove 18 Unplug the 2 wires from the fan motor from inside the stove ...

Page 39: ...door a Removethe2hooksshownbelowatthebottomoftheglass door b Swingthedoorout45o fromthebottomandliftupand out 6 Remove the burner by undoing the 2 screws shown Carefully slide the burner to the left Then lift the burner up and out ensuring not to spill glass crystals 7 Carefully set aside the burner and glass crystals Door Frame Glass Door Burner EV1 EV2 Ground 8 Remove the base cover by lifting u...

Page 40: ...sert MAINTENANCE 10 Remove the valve tray by undoing the 12 screws as shown below 11 Slightly lift out valve tray 12 Disconnect the inlet gas line 13 Replace valve assembly and gasket then reverse steps to reinstall new valve assembly ...

Page 41: ...ire Holder Clip 18 Strain Relief 19 Grommet for Power Cord 425 972 Conversion Kit to Propane 20 420 157 Gasket TransitionBoxBottom 21 420 054 Gasket Transition Box Top 22 Stove Top 23 420 048 Thermal Insulation 24 Adaptor Stop 25 Adaptor Holding Brkt Left 26 Adaptor Holding Brkt Right 27 320 518 Flue Adaptor Assy 28 Insulation Hold Down Brkt 29 420 170 Top Fan Air Channel 30 420 171 Upper Fan Air ...

Page 42: ...shown 13 425 525 U32SE burner assembly Not available as a replacement part 1 911 004 Valve SIT NG 911 005 Valve SIT LP 2 904 430 Burner Orifice Nat Gas 42 904 163 Burner Orifice LP 54 3 425 010 Pilot Holder 4 434 031 Pilot Shield Hood 5 425 007 Valve Tray 425 574E P Valve Assembly NG 425 576E P Valve Assembly LP 6 425 008 Sunrise burner bracket 7 420 201 Right Valve Bracket 8 420 202 Left Valve Br...

Page 43: ...U32SE 5 FPI Direct Vent Gas Insert 43 PARTS LIST FACEPLATE AND DOOR FRAME Part Description 3 1 2 1 425 512 Door Bottom Assembly 2 425 513 Frame Inside 3 425 514 Faceplate Outside 4 425 942 Hearth Trim 4 ...

Page 44: ...44 U32SE 5 FPI Direct Vent Gas Insert PARTS LIST LOW PROFILE FACEPLATE Part Description 1 Backplate Assembly 2 Bottom Louver 3 Right mounting bracket 4 Left mounting bracket 5 Front Frame 1 2 4 3 5 ...

Page 45: ...U32SE 5 FPI Direct Vent Gas Insert 45 NOTES ...

Page 46: ...46 U32SE 5 FPI Direct Vent Gas Insert NOTES ...

Page 47: ...art be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replace...

Page 48: ...______________ Installer ___________________________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View ...

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