Regency PG121-LPG Owners & Installation Download Page 5

Regency PG121/PG131 Zero Clearance Room Sealed Gas Fireplace

5

INSTALLATION

INSTALLATION

CHECKLIST

1) Locate appliance

a) Room location, page 8.

b) Clearances  to  Combustibles,

page 9.

c) Mantle Clearances, page 9.

d) Framing & Finishing Requirements,

page 10.

e) Flueing Requirements, pages 11-19.

2) Assemble Top Standoffs,  page (NOTE:

page 11 must be done before installing unit

into  fireplace.)

3) Install flue, pages 19-21.

4) Make gas connections. Test the pilot. Must

be as per diagram. Page 22.

5) Install  log  set  where  indicated  on

page 24-25.

6) Glass Door Removal (page 26), Louvers

or  Grills  (page  26),  and  Finishing  Trim

(page  26).

7) Final check.

Before leaving this unit with the customer, the

installer must ensure that the appliance is firing

correctly and operation fully explained to cus-

tomer.

This includes:

1) Clocking the appliance to ensure the cor-

rect firing rate (rate noted on label 40,000

Btu/h  NG,  and  39,000  Btu/h  LPG)  after

burning appliance for 15 minutes.

2) If  required,  adjusting  the  primary  air  to

ensure  that  the  flame  does  not  carbon.

First allow the unit to burn for 15-20 min.

to stabilize.

CAUTION:  Any  alteration  to  the  product

that  causes  sooting  or  carboning  that

results  in  damage  is  not  the  responsi-

bility  of  the  manufacturer.

IMPORTANT:

SAVE  THESE

INSTRUCTIONS

The  Regency  PG121/PG121LC/PG121RC/

PG131-NG  or  PG121/PG121LC/PG121RC/

PG131-LPG 

 

Room Sealed Gas Fireplace must

be  installed  in  accordance  AG601  and  NZS

5261  and  with  these  instructions.

 

Carefully

read  all  the  instructions  in  this  manual  first.

Consult  the  "authority  having  jurisdiction"  to

determine the need for a permit prior to starting

the  installation.  It  is  the  responsibility  of  the

installer to ensure this fireplace is installed in

compliance  with  manufacturer's  instructions

and all applicable codes.

BEFORE  YOU  START

Safe installation and operation of this appliance

requires  common  sense,  however,  we  are

required to

 

make you aware of the following:

GENERAL  SAFETY

INFORMATION

1) The appliance shall be installed in accord-

ance  with  the  manufacturer's  installation

instructions,  local  gas  fitting  regulations,

municipal building codes, water supply reg-

ulations, electrical wiring regulations, with

AS5601-2004 (AGA gas installation code)

NZS 5261 (New Zealand)

2) See  general  construction  and  assembly

instructions. The appliance and flue should

be  enclosed.

3) This appliance must be connected to the

specified  flue  and  termination  cap  to  the

outside of the building envelope. Never flue

to another room or inside a building. Make

sure  that  the  flue  is  fitted  as  per  Flueing

instructions.

4) Inspect  the  flueing  system  annually  for

blockage and any signs of deterioration.

5) Flueing terminals shall not be recessed into

a wall or siding.

6) Any  safety  glass  removed  for  servicing

must  be  replaced  prior  to  operating  the

appliance.

7) To prevent injury, do not allow anyone who

is unfamiliar with the operation to use the

fireplace.

8) Wear  gloves  and  safety  glasses  for  pro-

tection while doing required maintenance.

9) Be  aware  of  electrical  wiring  locations  in

walls  and  ceilings  when  cutting  holes  for

termination.

10) Under no circumstances should this appli-

ance  be  modified.  Parts  that  have  to  be

removed for servicing should be replaced

prior to operating this appliance.

11) Installation and any repairs to this appliance

should  be  done  by  a  authorized  service

person. A authorized service person should

be called to inspect this appliance annually.

Make it a practice to have all of your gas

appliances checked annually.

12) Do not slam shut or strike the glass door.

13) Under no circumstances should any solid

fuels (wood, paper, cardboard, coal, etc.)

be used in this appliance.

INSTALLATION AND REPAIR SHOULD

BE DONE BY A AUTHORIZED SERVICE

PERSON. THE APPLIANCE SHOULD BE

INSPECTED  BEFORE  USE  AND  AT

LEAST ANNUALLY BY A AUTHORIZED

SERVICE PERSON. MORE FREQUENT

CLEANING MAY BE REQUIRED DUE TO

EXCESSIVE LINT FROM CARPETING,

BEDDING MATERIAL, ETC. IT IS IMPER-

ATIVE  THAT  CONTROL  COMPART-

MENTS, BURNERS AND CIRCULATING

AIR PASSAGEWAYS OF THE APPLI-

ANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE

APPLIANCE SHOULD BE LOCATED OUT

OF TRAFFIC AND AWAY FROM FURNI-

TURE AND DRAPERIES.

WARNING: FAILURE TO INSTALL THIS

APPLIANCE CORRECTLY WILL VOID

YOUR WARRANTY AND MAY CAUSE A

SERIOUS HOUSE FIRE.

CLOTHING OR OTHER FLAMMABLE MA-

TERIAL SHOULD NOT BE PLACED ON

OR NEAR THE APPLIANCE.

CHILDREN AND ADULTS SHOULD BE

ALERTED TO THE HAZARDS OF HIGH

SURFACE TEMPERATURES, ESPECIAL-

LY  THE  FIREPLACE  GLASS,  AND

SHOULD STAY AWAY TO AVOID BURNS

OR CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BE

CAREFULLY  SUPERVISED WHEN THEY

ARE IN THE SAME ROOM AS THE AP-

PLIANCE.

Emissions from burning  wood or gas could

contain  chemicals  known  to  the  State  of

California to  cause cancer, birth defects or

other  reproductive  harm.

Note: These units are

non-load bearing.

14) The appliance area must be kept clear and

free of combustible materials, (gases and

other flammable vapours and liquids).

Summary of Contents for PG121-LPG

Page 1: ...age Refer to this manual For assistance or additional infor mationconsultanauthorizedinstaller serv ice agency or the gas supplier FORYOURSAFETY Donotstoreorusegasolineorotherflamma ble vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier PLEASEKEEPTHESEINSTRUCTIONS FORFUTUREREFER...

Page 2: ...edbytheAustralianGas Association for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace IMPORTANT If the unit is to be installed into a bathroom optional Neo ceramic glass Part ...

Page 3: ...cifications 6 LocatingYourFireplace 8 Clearances 9 CombustibleMantelClearances 9 FramingandFinishing 10 FacingandFinishingRequirements 11 Unit Assembly Prior to Installation TopStandoffAssembly 11 FlueingIntroduction 11 ExteriorFlueTerminationLocations 12 Flueing Direct Vent System Flex 13 Flueing Simpson Dura Vent Direct Vent GS 14 Flueing Simpson Dura Vent Components List 14 FlueingArrangements ...

Page 4: ...C PG131ZeroClearanceRoomSealedGasFire place We have printed a copy of the contents here for your review The safety label is located on the front inside base of the unit visible when the bottom louver is open NOTE Regency units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one ...

Page 5: ...nclosed 3 This appliance must be connected to the specified flue and termination cap to the outside of the building envelope Never flue to another room or inside a building Make sure that the flue is fitted as per Flueing instructions 4 Inspect the flueing system annually for blockage and any signs of deterioration 5 Flueing terminals shall not be recessed into a wall or siding 6 Any safety glass ...

Page 6: ...Regency PG121 PG131 Zero Clearance Room Sealed Gas Fireplace 6 INSTALLATION SPECIFICATIONS PG121 See Thru PG131 Pier Note These units are non load bearing ...

Page 7: ...Regency PG121 PG131 Zero Clearance Room Sealed Gas Fireplace 7 PG121LC Left Corner Unit PG121RC Right Corner Unit INSTALLATION Note These units are non load bearing ...

Page 8: ... The Room Sealed Gas Fireplace can be installed as follows Model Position A PG121 See Thru B PG131 Pier C PG121LC Left Corner D PG121RC RightCorner 5 This appliance is Listed for bedroom instal lations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 The PG121 PG121LC PG121RC PG131 Room Sealed Gas Fireplace is approved fo...

Page 9: ...arpet slate to allow the finished surface to be flush with the base of the unit Ceiling Height from Floor 72 1828mm Mantel Height from Base of Unit 39 min 991mm Horizontal Flue Clearances Top 2 1 2 64mm Side 1 1 2 38mm Bottom 1 1 2 38mm Vertical Flue Clearances 1 1 4 32mm Because of the extreme heat this fireplace emits the mantel clearanc es are critical Combustible mantel clearances from top of ...

Page 10: ...45 1143mm minus one time minus one time the finishing the finishing material thickness material thickness Note These units are non load bearing PG121LC Corner Unit Finish material thickness includes drywall ceramic tile slate etc 1 For ease of installation frame your fireplace after it is positioned and the flue system is installed Remember to install the top standoffs See page 11 for assembly Use...

Page 11: ...ommon flue systems are prohibited INSTALLATION UNIT ASSEMBLY PRIOR TO INSTALLATION The 4 Top Standoffs must be correctly positioned and attached to the top before unit is slipped into position TopStandoffAssembly The top standoffs are shipped in a flat position and must be folded into shape and attached 1 Remove the standoffs from the fireplace top 2 Take each standoff and bend into the correct sh...

Page 12: ...r non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I see table below Clearance k in mm Sp...

Page 13: ...gram on page 12 Regency Direct Vent Flex System Termination Kit Part 946 513 includes all the parts needed to install the PG121 PG121LC PG121RC PG131 with a maximum run of 2 feet 1 6 7 8 dia flexible liner 2 ft length 2 4 dia flexible liner 2 ft length 3 spring spacers 3 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 drill point stain...

Page 14: ...stable Pipe Length Black 917B 17 24 Adjustable Length Black 945 45O Elbow Galv 945B 45O Elbow Black 945G 45O Elbow Swivel Galv 945BG 45O Elbow Swivel Black 990 90O Elbow Galv 990B 90O Elbow Black 990G 90O Elbow Swivel Galv 990BG 90O Elbow Swivel Black 991 High Wind Termination Cap Vertical 980 Vertical Termination Cap 984 Horizontal Square Termination Cap 985 Horiz Square High Wind Termination Cap...

Page 15: ...e optional flue adapter Part 510 994 when using Simpson Dura Vent pipe A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes Simpson Dura Vent 4 inner diameter 6 5 8 outer diameter Straight Out Horizontal Flueing Horizontal Flueing with One 1 90o Elbow Option V H A 1 305mm Minimum 3 914mm Maximum B 2 610mm Minimum 6 1 86m Maximum C 3 914mm M...

Page 16: ... feet total horizontal Please note minimum 1 foot between 90o elbows is required Option V H H H1 H2 A 2 610mm Min 1 305mm Max 3 914mm Max B 3 914mm Min 3 914mm Max 6 1 86m Max C 4 1 22mm Min 5 1 5m Max 9 2 7m Max D 5 1 5m Min 7 2 13m Max 12 3 6m Max With the above options maximum total pipe length if 37 feet with minimum of 5 feet total vertical and maximum 12 feet total horizontal Please note min...

Page 17: ...10 994 The PG121 PG121LC PG121RC PG131 is approved for a maximum 35 ft 10 7m straight vertical with Simpson Dura Vent Direct Vent GS flue systems for LPG and NG as per diagram 7 below Diagram 7 Diagram 8 Straight Up Vertical Flueing Vertical Flueing with One 1 90o Elbow Option V H A 1 305mm Minimum 2 610mm Maximum B 2 610mm Minimum 4 1 22m Maximum C 3 914mm Minimum 6 1 86m Maximum D 4 1 22m Minimu...

Page 18: ...m Max D 5 1 5m Min 8 2 4m Max 12 3 6m Max With the above options maximum total pipe length if 37 feet with minimum of 6 feet total vertical and maximum 17 feet total horizontal Please note minimum 1 foot between 90o elbows is required Option V H H1 A 1 305mm Minimum 2 610mm Maximum B 2 610mm Minimum 4 1 22m Maximum C 3 914mm Minimum 6 1 86m Maximum D 4 1 22m Minimum 8 2 4m Maximum With the above o...

Page 19: ... termi nated If the wall being penetrated is con structed of non combustible material i e masonry block or concrete a 7 178mm dia 7 1 2 191mm dia for flex hole is acceptable Note With Dura Vent the minimum height is achieved by installing a 45o elbow di rectly to the flue adaptor Diagram 2 Note a The horizontal run of flue must be level or have a 1 4 inch rise for every 1 foot of run towards the t...

Page 20: ... 76 over 10 12 to 11 12 3 25 0 99 over 11 12 to 12 12 4 1 22 over 12 12 to 14 12 5 1 52 over 14 12 to 16 12 6 1 83 over 16 12 to 18 12 7 2 13 over 18 12 to 20 12 7 5 2 29 over 20 12 to 21 12 8 2 44 Diagram 4 The upper half of the flashing is installed under the roofing material and not nailed down until the chimney is installed This allows for small adjustments 6 Continue to assemble pipe lengths ...

Page 21: ...applying Mill Pac to the 4 100mm inner collar of the terminationand slippingthe4 100mm liner over it at least 1 3 8 35mm Fasten with the 3 screws drilling pilot holes will make this easier Apply Mill Pac or high temper ature silicone to the 6 7 8 175mm flex pipe and slip it over the 6 7 8 outer collar of the flue terminal at least 1 3 8 35mm and fas ten with the 3 screws NOTE Horizontal sections m...

Page 22: ...grate and logs 14 Remove the front cover by undoing the 2 screws 6 Remove pilot inner box by removing the 2 screws 7 Lift the pilot assembly and remove the pilot tube from the pilot holder using a 11mm wrench 8 Remove the NG pilot orifice and replace it with the LPG orifice Diagram 1 Remove the left and right screws and then slide the burner assembly away from the orifice and lift out 5 Remove the...

Page 23: ... maximum2 65kPa Minimum pressure Remove one of the cables connected to the electric modulator Keeping the nut B blocked screw in the screw C to increase the pressure and screw it out to decrease it Use a screw driver 6 x 1 blade NOTE The outlet pressure must be set to minimum0 74kPa After carrying out all adjustments block the setting screws with paint taking care not to obstruct the breather orif...

Page 24: ...ght through either the right theleftside orthebottomoftheappliance The gas valve is situated on the bottom of the unit The gas line connection may be made of rigid pipe copper pipe or an approved flex connec tor If you are using rigid pipe ensure that the valve can be removed for servicing Since somemunicipalitieshaveadditionallocalcodes it is always best to consult with your local authorities and...

Page 25: ...e tab on the burner 326 326 327 Grate Post 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 Place Log 326 on the front right side of the burner Ensure that the notches on the far right side of the log fit into the grate posts Push back side of the left end of the log up against the tab on the burner Repeat step 2 on the opp...

Page 26: ...o the second grate post from the left Ensure that the log fits into a pin that is on Log 326 4 Embers should be placed in front of Log 326 and Log 327 and also down the middle between the logs as shown in the image below Caution Do NOT cover burner ports Repeat step 5 on the opposite side of the burner Grate Post 6 Place Log 328 on the middle right side of the burner Ensure that the log fits over ...

Page 27: ...sure that some room is left to be able to hang the grill or louver over the screw 2 Hang the Top Louver or Grill onto the 2 screws in the top fireplace opening 3 Attach the Bottom Louver or Grill to the hinges on the bottom flange of the fireplace PG121 PG131 Corner Models 4 Attach the screws provided to the top and bottom left and right corners similar to step 1 5 Hang the top and bottom louver o...

Page 28: ... and dangerous operation This heater requires a 240V A C supply for the gas control to operate A 240V A C power supply is needed for the fan blower operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges FLAME SENSOR SPARK IGNITOR PILOT BROWN ACTIVE BLUE NEUTRAL VIOLET BLUE BROWN WHITE RED BLACK FAN FAN Hi Com Lo Hi Lo Com TERMINAL BLOCK BLACK RED WHITE ...

Page 29: ...rk for 40 seconds to light the main burner 4 If the main burner does not light reset the unit ADJUSTING FLAME HEIGHT There are six flame settings that can be adjust ed by pressing and releasing the plus and minus FLAME button The FLAME setting button is located on the control panel in behind the pedestal door FAN OPERATION Set the fan speed on the control panel located in behind the bottom louvre ...

Page 30: ...onsidered as defects in your appliance Blower Regency gas appliances use high tech blowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a ...

Page 31: ...CTIONS FORYOURSAFETYREADBEFORELIGHTING A BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow ...

Page 32: ...ass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials CAUTION WARNINGS Do not clean when the glass is hot The use of substitute glass will void all product warranties Care must be taken to avoid breakage of the glass Do not strike or abuse the glass Do not operate this fireplace without the glass front or with a cracked...

Page 33: ...ving the 4 screws 10 Unplug the 5 pin Molex Connector and carefully pull out the control box 5 Pin Molex Connector 11 Disconnect the inlet gas line 12 Unplug the 2 orange wires from the Gas Pressure Electronic Modulator 13 Unplug the 5 pin Molex Connector from the valve 14 Unplugtheigniterandtheflamecablesfrom the module Igniter and Flame Cables 15 Remove the 16 screws that secure the valve tray 1...

Page 34: ... 910 526 Manual Control 910 080 Valve 910 521 Control Box Cable 1 910 522 Control Box Cable 2 910 523 Control Box Cable 3 910 912 Ignition Module to Valve Cable 910 906 Reset Switch 910 083 Ignition Module 1 910 916 Ignition Module 2 910 514 Jumper N A N A N A N A N A N A N A N A N A N A N A N A N A N A 1 2 2 2 2 3 N A 1 2 2 2 2 2 2 910 912 910 906 910 083 910 916 910 514 Note The Control Box Cabl...

Page 35: ...2 902 296 Brick Panel Base Front 33 902 297 Brick Panel Base Side 34 902 298 Brick Panel Side 135 360 069 Heat Shield Side 146 360 035 FinishingTrim 150 360 123 Magnet Bracket Front 151 904 258 Magnet 168 360 068 Door Cover Assembly Side 171 360 920 Louver Front Black set 360 922 Louver Front Black Gold set 360 924 Louver Front Black Steel set 360 926 Louver Front Black Brass set 181 Extension Tri...

Page 36: ...anel Base Front 34 902 298 Brick Panel Side 141 360 031 ColumnFinishingTrim 146 360 035 FinishingTrim 149 360 122 Magnet Bracket Corner 150 360 123 Magnet Bracket Front 151 904 258 Magnet 171 360 920 Louver Front Black set 360 922 Louver Front Black Gold set 360 924 Louver Front Black Steel set 360 926 Louver Front Black Brass set 173 360 932 Louver Side Black set 360 934 Louver Side Black Gold se...

Page 37: ...el Side 35 902 300 Brick Panel Front 138 360 063 Heat Shield Front 141 360 031 ColumnFinishingTrim 146 360 035 Finishing Trim Left Side 149 360 122 Magnet Bracket Corner 150 360 123 Magnet Bracket Front 151 904 258 Magnet 158 360 060 Door Cover Assembly Front 171 360 920 Louver Front Black set 360 922 Louver Front Black Gold set 360 924 Louver Front Black Steel set 360 926 Louver Front Black Brass...

Page 38: ... Panel Side 35 902 300 Brick Panel Front 138 360 069 Heat Shield Front 141 360 031 ColumnFinishingTrim 146 360 035 FinishingTrim 149 360 122 Magnet Bracket Corner 150 360 123 Magnet Bracket Front 151 904 258 Magnet 158 360 062 Door Cover Assembly Front 171 360 920 Louver Front Black set 360 922 Louver Front Black Gold set 360 924 Louver Front Black Steel set 360 926 Louver Front Black Brass set 17...

Page 39: ... 360 378 P Valve S I T NG 57 360 090 Gasket Valve Tray 58 Valve Tray 66 910 038 Pilot Assembly NG 67 PilotHolder 68 W840470 Pilot Assembly Gasket 69 910 190 Piezo Ignitor and Nut 79 360 525 Burner Assembly 82 360 027 Grate Assembly 904 690 Orifice 31 NG 936 170 Orifice Gasket 83 910 073 Spark Generator Battery Holder 84 910 074 Spark Generator Switch c w Wire 90 910 386 Thermocouple 91 910 341 The...

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Page 43: ...aser of a Regency Prod uct The Warranty Lifetime Coveredundertheagreementarethefollowingcomponents Combustion chamber heat exchanger burner tubes logs embers glass thermal breakage and all gold plating againstdefectivemanufacture Theabovewillbecoveredforpartsandlabourforthefirstfive years and parts only thereafter Electrical components such as fans switches wiring thermodiscs remote control thermo...

Page 44: ...Printed in Canada Copyright 2006 FPI Fireplace Products International Ltd All rights reserved ...

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