Regency HZI540E Owners & Installation Manual Download Page 5

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L540E-2 / HZI540E-2 Direct Vent Gas Insert

TABLE OF CONTENTS

3 sided low profile faceplate installation

......................33

4 sided low profile faceplate installation

......................34

Oversize faceplate installation

.....................................35

Regular faceplate installation

......................................36

Optional Hearth Trim installation .................................37

Optional screen installation

.........................................38

Optional full screen door installation

............................39

OPERATING INSTRUCTIONS

Operating Instructions

................................................40

Lighting Procedure

......................................................40

Shutdown Procedure

...................................................40

First Fire ......................................................................40

Automatic Convection Fan Operation

.........................40

Normal Operating Sounds Of Gas Appliances

............41

Copy Of Lighting Instruction Plate

...............................41

MAINTENANCE

Maintenance Instructions

............................................42

Door Glass ..................................................................42

Pilot Adjustment ...........................................................43

General Vent Maintenance

..........................................43

Log Replacement

........................................................43

Glass Gasket ...............................................................43

Glass crystal burner removal / installation (HZI540E)

.44

Glass Burner Removal ................................................44

Glass Burner install .....................................................44

L540E ceramic burner Removal / installation

..............45

Fan maintenance - with GTMF remote control

............46

Valve replacement

.......................................................47

PARTS LIST

Main Assembly ............................................................49

Low profile faceplate

...................................................51

WARRANTY

Warranty ......................................................................55

DIMENSIONS

Unit dimensions .............................................................3

SAFETY LABEL

Copy of the Safety Label

...............................................5

INSTALLATION

MA Code - CO Detector

.................................................8

Important Message ......................................................9

Before You Start

............................................................9

Important Message ....................................................10

For Your Safety

............................................................10

Specifications

..............................................................10

Gas Pressure Testing ..................................................10

Installation Into A Solid Fuel Burning Fireplace Or

Factory Built Fireplace

.................................................10

Before You Start

..........................................................10

Installation Checklist

.................................................... 11

Materials Required ...................................................... 11

Minimum Fireplace

Dimensions .................................................................. 11

Minimum Clearances to combustibles

.........................12

Gas Connection

...........................................................13

Venting.........................................................................13

Flue / vent installation

..................................................14

LeveLing leg adjustment..............................................15

Air shutter Adjustment .................................................16

High Elevation .............................................................17

Gas Line Installation ....................................................17

Gas Pipe Pressure Testing ..........................................17

885 S.I.T. Valve Description

.........................................17

Conversion from NG to LP

........................................18

Proflame remote system GTMF with fan (L540E /

HZI540E)

....................................................................20

Wiring diagram ............................................................20

Optional wall thermostat installation ............................21

Glass crystal / optional stone installation

.....................22

Optional Pebbles / Glass crystal Installation

...............22

HZ540E optional log set installation ...........................24

L540E log set installation ............................................26

Standing pilot and heat exchange return

.....................29

Brick panel installation

.................................................30

Enamel panel installation.............................................31

Glass door removal / installation

.................................32

f i r e - p a r t s . c o m

Summary of Contents for HZI540E

Page 1: ...ity of this or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you can...

Page 2: ...all the warmth and charm of a fireplace at the flick of a switch The models L540E HZI540E of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of you...

Page 3: ...IMENSIONS UNIT DIMENSIONS 23 1 8 588 72 31 3 8 798 02 18 3 8 465 81 28 1 8 715 47 10 1 8 257 80 23 5 8 600 08 2 1 4 57 40 16 3 4 425 13 24 5 8 626 91 13 7 8 352 93 12 305 19 33 3 4 856 58 39 7 8 1011 43 45 1 2 1155 45 30 1 4 768 25 fire parts com ...

Page 4: ...creen Doors Dimensions w 4 sided Faceplate Dimensions w Oversized Faceplate 45 1 2 1155 45 23 585 62 30 7 8 785 34 36 5 8 929 36 33 838mm 27 3 8 695mm 46 1168mm 39 7 8 1011mm 19 1 2 495 30 45 1 2 1155 70 27 1 8 688 98 30 1 4 768 35 20 7 8 530 23 13 3 4 349 25 fire parts com ...

Page 5: ...rofile faceplate 51 WARRANTY Warranty 55 DIMENSIONS Unit dimensions 3 SAFETY LABEL Copy of the Safety Label 5 INSTALLATION MA Code CO Detector 8 Important Message 9 Before You Start 9 Important Message 10 For Your Safety 10 Specifications 10 Gas Pressure Testing 10 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 10 Before You Start 10 Installation Checklist 11 Materials...

Page 6: ...ufactured mobile home where not prohibited by local codes See owner s manual for details WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Installer l appareil selon les codes ou règlements locaux ou en l...

Page 7: ...ted manufactured mobile home where not prohibited by local codes See owner s manual for details WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Installer l appareil selon les codes ou règlements locaux ...

Page 8: ... line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the...

Page 9: ...LD STAY AWAYTO AVOID BURNS OR CLOTHING IGNITION INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHAT CONTROLCOMPARTMENTS BURNERS ANDCIRCULATINGAIRPASSAGEWAYS OF THE A...

Page 10: ...to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before commencing with this installation BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The...

Page 11: ...alf way into the fireplace 5 Pull the vent connector plate through the brackets and fasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace Level if necessary 7 Install 4 AA batteries into receiver 8 Plug the 3 wire cord into a suitable receptacle The 3 wire cord is located on the right side of the unit 9 Code remote control See Remote Control I...

Page 12: ...imension Measured From A Sides 12 305 mm From inside edge of faceplate doors B Ceiling 60 1524 mm Bottom of unit C Mantel Min Height 12 305mm 16 406mm From top of unit or 36 from bottom of unit From top of unit or 40 from bottom of unit D Min Hearth Depth 14 356mm E Min Hearth Width 44 1016mm G Max Mantle Depth 12 305 mm 48 1219mm from bottom of unit K Min Alcove Width 56 1422 mm L Max Alcove Dept...

Page 13: ...e the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the fire place in which the gas fireplace insert is to be installed 5 If the factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled though the lower sides or bottom of the firebox in a proper workmanship l...

Page 14: ...Plate Failure to do so will result in flue gas leakage and degrade the operation of the unit See diagram below of location The Flue connection is complete when the Flue Connector Plate is fully forward and the Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using non RTV type sealant then fasten with 3 scr...

Page 15: ...ner panels by sliding them forward The rear levelling bolts are located in the back corners of the firebox and can be adjusted using a 7 16 wrench Rotate the bolts clockwise to raise the rear of the firebox The front levelling bolts are adjusted before installing the faceplate Located on the left on right of the outer shell they can also be adjusted using a 7 16 deep socket with extension When the...

Page 16: ...increase the primary air setting Slide the Air Shutter away from you to decrease the primary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to be adjusted Close Open Unit Fuel Type Min Air Setting L540E NG 1 8 3mm L540E LP 3 8 9mm HZI540E NG 1 8 3mm HZI540...

Page 17: ...LLATION Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing F...

Page 18: ...the converted appliance is checked as specified in the manufacturer s instruc tions supplied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Side control cover Cable from motor The valve in the L390E is attached using 2 screws and 2 hooks located below the valve Loosening the screws part way and lift the valve to disengage the hooks The val...

Page 19: ...gnition is completed without delay Check both your inlet and outlet pressures at full load With a soapy solution leak test the entire system Verify both the correct flame and pilot appearance 14 See Gas Pipe Pressure Testing in manual 15 Adjust aerations settings see Air Shutter Adjustment section in the manual 11 Remove pilot retainer clip with pliers and pull off the pilot cap to expose the pilo...

Page 20: ...WIRING DIAGRAM CAUTION Labelallwirespriortodisconnection whenservicingcontrols Wiringerrorscancause improper and dangerous operation Ground Green Neutral Live Black Red Fan Thermodisc normally open Ground 120V AC 60 Hz Fan Black Black Red Black Proflame System Configuration 886 GTMF Wire Diagram SureFire Switch 0 584 907 Caution Ensure that the wires do not touch any hot surfaces and are away from...

Page 21: ...he side access panel removed A wall thermostat may be installed if desired Recommended Mount thermostat beside unit receiver 1 Run wires from thermostat into the unit using the appropriate wire gauge see chart below 3 Connect one thermostat lead to female connector using male spade con nector see pic below 4 Connect one thermostat lead to male connector using female spade con nector see pic below ...

Page 22: ...2 optional packages to choose from to cover the firebox base 1 Natural River Pebbles 2 Glass Crystals 4 colors available Spread the pebbles crystals evenly on the exposed base of the firebox Pebbles are NOT to be placed anywhere on the burner or over top of the Glass Crystals or optional Stones IMPORTANT NOTE Only the supplied and approved pebbles glass crystals are to be used with these fireplace...

Page 23: ...Direct Vent Gas Insert 23 INSTALLATION 09 28 11 1 HZI540EB ADDENDUM CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports No spa stones in this area No volcanic stones in this area fire parts com ...

Page 24: ...r Centre Log 2 Centre Right Front Angled Log Piece 3 Right Forked Upright Log 4 Left Angled Upright Log 5 Left Angled Cross Log 6 Right Front Angled Log Piece 7 Centre Left Front Angled Log Piece Rear Log Bracket 540 390 units Pilot shield 390 units only Lava Rock and Embers 1 2 3 4 7 6 5 1 2 9 1 4 1 2 3 Place Log 1 on Rear Log Bracket ensure Log is centered Place small amount of glass crystals on...

Page 25: ...s shown below 10 Place embers and Lava rocks on the glass as shown below Note Properly positioned Logs 3 4 should measure 1 4 from their longest point to the outside edge of the burner tray 4 3 1 4 1 4 1 2 3 5 Place Log 3 rest on Log 2 match pin locator on Log 2 with landing pin on Log 1 Angle the longest point on Log 3 is approximately 1 4 from the outside edge of the burner tray 11 Reinstall Gla...

Page 26: ...h pilot operation Improper positioning of the logs may create carbon build up and can alter the unit s performance which is not covered under warranty For Touch Ups Satin Black paint is included for burner and Dark Brown Paint is included for log set 1 Rear Back Log 2 Left Side Log 3 Right Front Log Piece 4 Left Front Log Piece 5 Right Front Log 6 Right Cross Log 7 Left Upright Log 1 2 3 4 6 7 5 2...

Page 27: ... of Log 5 see highlighted areas and place provisions on burner and Log 3 see darkened areas 8 Locate provision in the bottom of Log 4 see highlighted areas be low and place provision on the burner 9 Ensure the contour of Log 4 matches up the burner contour and does not rock when seated 3 4 4 4 5 3 3 Log 2 in position 1 2 6 Log 2 should lean against Log 1 as shown below 2 LOG INSTALLATION L540EB fi...

Page 28: ... areas 12 Ensure the lower Y of Log 6 is correctly placed on provision on Log 5 see below 13 Locate provision on the bottom of Log 7 see highlighted areas place on provision on Log 1 and in provisions on Log 2 and Log 4 see darkened areas 7 1 6 1 5 6 5 3 5 6 5 Final Install Log 7 provision position on Log 4 Log 7 provision position on Log 1 7 2 4 1 7 4 3 LOG INSTALLATION L540EB fire parts com ...

Page 29: ...l require that the unit is run in standing pilot mode only as the Heat Exchanger return presents additional restriction to the flue system Exhaust Baffle Screws help to locate the Exhaust Baffle when installing in the Firebox Exhaust Baffle Exhaust Baffle Screws both sides Exhaust Baffle Screw Heat Exchanger Return Heat Exchanger Return INSTALLING THE HEAT EXCHANGER RETURN 1 Remove the left and ri...

Page 30: ... x2 Firebox Liner Right 2 Remove the firebox liners from their packaging Inspect them prior to installation to make sure they haven t been damaged during shipping 3 Install the rear brick panel by placing it against the rear of the firebox The bottom of the brick panel rests on a small sheet metal lip just above the air intake at the bottom rear of the Firebox You will need to hold this panel in p...

Page 31: ...ebox side and the exhaust baffle The rear flange on the Firebox Liner Side sits between the rear liner and the firebox side When the side liner is properly installed the front edge should sit just inside the front edge of the firebox Interlocking of the side and rear Firebox Liners Insulation Panels Firebox Liner Rear Side and Rear Panel Positioning Bottom Right of Firebox Firebox Liner Retainers ...

Page 32: ...and repeat steps 1 5 on the other lower door latch 6 Pull the bottom of the door towards you until the door is angled away from the firebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Door Components Window Glass Window Glass Gasket Door Frame Window Clip x4 Glass Gasket Retainer 1 Insert the door tool into the lower door latch WARNING Do no...

Page 33: ...installedtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 4 Install front faceplate and secure to the unit with 4 screws in locations shown below 5 Install lower trim piece oriented as shown below Trim Final Install 2 Bend...

Page 34: ...ecure to the unit with 4 screws in locations shown below 5 Install lower trim piece oriented as shown below Trim Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 2 Bend all 3 tabs 90 º t...

Page 35: ...LLATION Note Faceplate may be installed after the unit is in it s final position 1 Install Low Profile faceplate backing plate and secure to the unit with 4 screws in locations shown below 2 Install front faceplate and secure to the unit with 4 screws in locations shown below 3 Install lower trim piece oriented as shown below Trim Final Install fire parts com ...

Page 36: ...secure the deflector to the top of the frame The tabs should be flush with the underside of the top lip of the back plate Top of backing plate Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the full screen frame as ...

Page 37: ...im to backing plate with a clip on each side as shown in Diagram 6 Ensure the hearth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are pr...

Page 38: ...he optional screen by hooking the top of the screen over the two tabs at the top of the glass door Locations shown in the diagrams below 2 Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below 3 To remove reverse steps Tabs fire parts com ...

Page 39: ...n the center of the low lip on the unit base secure with 2 clips as shown below Final Install Bracket Clip 2 Bend all 3 tabs 90º to secure the deflector to the top of the frame The tabs should be flush with the underside of the top lip of the back plate Top of backing plate Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If ...

Page 40: ...wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DONOTBURNTHEAPPLIANCEWITH THE GLASS DOOR REMOVED FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fa...

Page 41: ...pecter l appareil par un tech nicien qualifié et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l eau DO NOT REMOVE THIS INSTRUCTION PLATE TO TURN OFF GAS APPLIANCE This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 CAU...

Page 42: ...ensation and fog the glass This conden sation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified serv ice technician to inspect the appliance and to replace nay part of the control system and...

Page 43: ...ortssuch as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT Theunitshouldneverbeusedwithbrokenlogs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the...

Page 44: ...bs will not line up unless the mixing tube is inside the air shutter at the rear of the firebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass Media to this level Mixing Tube Disconnect unit from gas supply and allow unit to cool before removing burner Filler section GLASS BURNER REMOVAL GLASS BURNER INSTALL 3 Place the Burner Cover Screen ove...

Page 45: ... the pilot assembly The flame sensor and ignition lead are fragile and can be damaged easily Satin black paint is included if touch ups are required Important Note A correctly installed burner the burner is back far enough lower the front edge so that the front flange of the burner underneath sits down into the grooves in the burner mount ing brackets Left and Right There will be a small gap betwe...

Page 46: ...or your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Diagram 2 Before you begin Shut off the gas supply to the unit Disconnect all electrical supply to the unit Always let the appliance cool to room temperature before servicing Note To access the side and rear access panels bot...

Page 47: ...ove the Left Control Panel Cover 2 Disconnect 3 wires EV1 EV2 and ground leading to the valve as shown below 3 Disconnect the Pressure Regulator cable 4 Disconnect the Gas Orifice supply line from the outlet of the Gas Valve 5 Disconnect the Pilot Supply Line from the Gas Valve 6 Disconnect the Gas Supply Line from the On Off Safety Shut off Valve 7 Remove both Screws that secure the Gas Valve Mou...

Page 48: ...the Valve body casting that is designed to be used as a gripping point for assembly with other components This is the portion of the valve that can be placed in a machine vice 12 Place the Gas Valve into the machine vice using the provision as described above Do not over tighten the vice Remove the Flare Fitting from the gas outlet side of the valve 13 Remove the 2 screws that secure the left side...

Page 49: ... Pilot Assembly IPI LP 2 Flame 910 100 Pilot Orifice NG 910 101 Pilot Orifice LP 24 904 691 Glass Clip ea 25 396 030F Bulk head clamp 26 396 029 Gasket Bulk Hd Side Firebox Pilot Line 27 910 572 Receiver GTM SIT W Batt Cover 0 584 521 Part Description 28 911 012 Ignition Board DBC SIT IPI 0 584 302 29 396 031 Bracket Valve Mounting Lh Rh 30 911 085 Valve LP 885 SIT IPI 0 885 002 911 084 Valve NG 8...

Page 50: ...50 L540E 2 HZI540E 2 Direct Vent Gas Insert PARTS LIST 7 8 24 12 20 16 11 9 19 17 13 15 22 5 4 3 2 1 33 32 31 30 29 28 27 26 25 23 18 6 fire parts com ...

Page 51: ...le Sunset Bronze 297 924 3 Sided Faceplate Low Profile Black 297 925 3 Sided Faceplate Low Profile Iron Gray 297 928 3 Sided Faceplate Low Profile Custom 34 297 926 Faceplate 4 Sided Low Profile Custom 35 296 940 Full Screen Doors Not Shown 296 950 Mantel Deflector 296 952 Hearth Trim 2 296 954 Hearth Trim 4 33 35 34 fire parts com ...

Page 52: ...52 L540E 2 HZI540E 2 Direct Vent Gas Insert NOTES fire parts com ...

Page 53: ...L540E 2 HZI540E 2 Direct Vent Gas Insert 53 NOTES fire parts com ...

Page 54: ...54 L540E 2 HZI540E 2 Direct Vent Gas Insert NOTES fire parts com ...

Page 55: ...equested Porcelain Enamel Absolute perfectionisneither guaranteednor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned...

Page 56: ...__________________________________ Phone ____________________________________________________________ Date Installed _______________________________________________________ Serial No ___________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all your registered produc...

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