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Regency Horizon HZ54, Owners & Installation Manual

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Regency Horizon HZ54 Owners & Installation Manual Download Page 31

HZ54 Regency Horizon

TM

 Gas Fireplace

30

INST

ALLA

TION

WIRING DIAGRAM 

AERATION ADJUSTMENT

The burner aeration is factory set but may need 
adjusting due to either the local gas supply or 
altitude. Open the air shutter for a blue fl ame or 
close for a more yellow fl ame. 

For instructions to remove the burner for access 
to the ventury cap, see pages 46-47 in this 
manual.

Minimum Air Shutter Opening:

NG   

       1/2"

LP                 1/2"
LP w/Logs  = Full Open

CAUTION: Label all wires prior to disconnection 
when servicing controls. Wiring errors can cause 
improper and dangerous operation.

Caution: Ensure that the wires do not touch any 
hot surfaces and are away from sharp edges.

CAUTION:  Carbon will be produced if air shutter 

is tightly closed.

Note:   Any damage due to carboning 

resulting from improperly setting 
the aeration controls is NOT covered 
under warranty.

INSTALLATION

Venturi Cap

Summary of Contents for Horizon HZ54

Page 1: ...ght any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 918 751b Regency Horizon HZ54 Gas Fireplace 10 08 09 Owners Instal...

Page 2: ...EVER WILL CAUSE BURNS GLASS UNTIL COOLED ALLOW CHILDREN TO TOUCH GLASS CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES ESPECIALLY THE FIREPLACE GLASS AND SHOULD STAYAWAYTOAVOIDBURNSORCLOTHINGIGNITION ...

Page 3: ...afety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada This appliance installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ...

Page 4: ...Arrangements 25 Allowable Vertical Terminations for HZ54 lp 25 Unit Installation with Horizontal Termination 26 Unit Installation with Vertical Termination 27 Unit Installation 28 Horizontal Termination 28 with Flex Vent System 28 High Elevation 29 Gas Line Installation 29 Pilot Adjustment 29 Gas Pipe Pressure Testing 29 S I T Valve Description 29 Aeration Adjustment 30 Wiring Diagram 30 Optional ...

Page 5: ...orrect one COPY OF SAFETY DECAL For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appli ances individual manual shut off must be a t handle type valve The State of Massachusetts requires ...

Page 6: ...e directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon i...

Page 7: ...HZ54 Regency HorizonTM Gas Fireplace 6 INSTALLATION DIMENSIONS FACEPLATE DOOR FRAME OVERLAY DIMENSIONS UNIT DIMENSIONS ...

Page 8: ...EPLACED ON OR NEAR THE APPLIANCE INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE...

Page 9: ... Assemble Top and Side Standoffs Refer to Unit Assembly Prior to Installation 3 Slide unit into place 4 Install vent Refer to Venting Arrangement sections 5 Make gas connections Refer to Gas Line Installation section 6 Install 1 AA battery into DC spark box 7 Test the pilot Refer to Pilot Adjustment section 8 Test Gas Pressure Refer to Gas Pipe Pres sure Testing section 9 Install standard and opti...

Page 10: ...bustible materials It is of the greatest importance that this fireplace and vent system be installed only in accordance with these instructions F B E D A Installed Close to Floor G Clearance Dimension Measured From A Mantel Height min 20 508mm Top of Fireplace Opening B Sidewall on one side 4 102mm Side of Fireplace Opening C Ceiling room and or alcove 40 7 8 1038mm Top of Fireplace Opening D Mant...

Page 11: ...Mud seams as normal We recommend using a product called Durabond high strength compound for the first coat This product can be found at any hardware store Mud must be cured as per manufacturer s recommendations 6 Prime wall for a second time for proper adhesion of paint 7 Paint walls using a high quality paint which will withstand the high temperatures being emitted from this appliance Note Due to...

Page 12: ...mm MANTEL LEG 4 102mm Non Combustible 7 Drywall 2 0 12 6 4 8 10 Top of Fireplace Opening 13 330mm 3 89mm Standoff Metal Stud On Edge 0 14 Non combustible Facing To Unit Base Legs 1 25mm 30 20 21 28 1 8 Combustible Materia Due to the extreme heat this fireplace emits the mantel clearances are critical Combustible mantel clearances from top of front facing are shown in the diagram on the right Note ...

Page 13: ... board tile slate etc may be brought up to and overlap the face of the unit top and bottom The minimum thickness 1 2 to a maximum thickness 1 1 2 as shown in the diagram below If material is thicker than 1 1 2 it will not be possible to mount the faceplace 5 When finishing around the faceplate if material such as brick stone etc extend past the faceplate depth the minimum opening dimensions noted ...

Page 14: ...Non combustible facing height 20 508mm I Gas Connection Opening Height 1 1 2 38mm J Gas Connection Height 4 102mm K Gas Connection Inset 7 1 4 184mm L Gas Connection Opening Width 3 1 4 83mm Framing depth measurement is noted with the side nailing strips set as far forward on the firebox as possible The side nailing strips can be adjusted back up to 1 to allow for varying thicknesses in non combus...

Page 15: ...nd bottom standoffs are shipped in a flat position and must be folded into shape and attached see diagram 1 1 Remove the standoffs from the unit 2 Take each standoff and bend into the correct shape Bend up at the bend lines until the screw holes in the standoff and the pre punched screw holes on the unit line up VENTING INTRODUCTION The HZ54 uses the balanced flue technology Co Axial system The in...

Page 16: ...position as per the diagrams shown 4 Once the vent restrictor plate is in the required position secure with screws VENT RESTRICTOR POSITION Vent Restrictor Settings for HZ54 NG Vent Restrictor Settings for HZ54 LP 4 25 3 2 Vent Restrictor Set 1 Factory Set Vent Restrictor No adjustment required Vent Restrictor Set 2 Vent Restrictor Set 3 SET 2 THIS HOLE SETS THE VENT RESTRICTOR AT 3 SET 1 THIS HOL...

Page 17: ...ed above meter regulator assembly 36 90cm a J Clearance to service regulator vent outlet 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply inlet 72 1 8m 36 90cm b M Clearance above paved sidewalk or a paved driveway located on public property 84 2 1m N Clearance under veranda p...

Page 18: ... System Termination Kits include all the parts needed to install the HZ54 using a flexible vent Notes 1 Liner sections should be continuous without any joints or seams 2 Only Flex pipe purchased from FPI may be used for Flex installations 3 Horizontal vent must be supported every 3 feet 4 Awallthimbleismandatoryforallhorizontalterminations due to high temperatures FPI Kit Length Contains 946 615 4...

Page 19: ...o siding Measure the wall thickness including furring strips If a Vinyl Siding Standoff is required it must be usedwithvinylsiding measuretooutsidesurface of wall without siding and add 2 inches When using Rigid Vent other than Simpson Dura Vent 3 screws must be used to secure rigid pipe to adaptor The FPI AstroCap XLTM is certified for installations using FPI venting systems as well as Simpson Du...

Page 20: ...port Box 58DVA CS 5DT CSS 5DRS TE 5DE45B Wall Support Band 58DVA WS 5DT WS B 5DWS N A Offset Support 58DVA ES N A from FPI 5DT OS N A N A Wall Thimble Black 58DVA WT 5DT WT 5DWT TE 5DE90 Wall Thimble Support Ceiling Support 58DVA DC N A from FPI N A N A TE 5DE90B Firestop Spacer 58DVA FS 5DT FS 5DFS N A Trim Plate Black 58DAV WFS 5DT TP 5DCP N A Description Simpson Direct Vent Pro Selkirk Direct T...

Page 21: ...4 P Simpson Direct Vent Vent Guard Optional 946 623 P AstroCap XL Horizontal Cap 770 994 Rigid Pipe Adaptor Must use with all rigid piping 946 506 P Vent Guard Optional 946 606 Starter collar reducer 5 x 8 to 4 x 6 5 8 946 625 Vinyl Siding Standoff AstroCap XL Note When using Metal Fab Sure Seal Rigid Piping please note that the Adaptor 4DDA must be used in conjunction with FPI Rigid Pipe Adaptor ...

Page 22: ...red at each floor level and whenever passing through a wall A wall thimble is mandatory for all horizontal terminations due to high temperatures VENT RESTRICTOR SETTING Vent restrictor factory set no adjustment required unless otherwise indicated Refer to the Vent Restrictor Position section for details on how to change the vent restrictor from the factory setting of Set 1 to Set 2 or Set 3 if req...

Page 23: ...e length is 30 feet with min of 11 feet total vertical and max 9 feet total horizontal Please note min 1 foot between 90o elbows is required VENT RESTRICTOR SETTING Vent restrictor factory set at Set 1 no adjustment required One 90o elbow Two 45o elbows Option V H H1 With these options maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 10 feet total horizontal A...

Page 24: ...Min B 3 Min 4 Max 6 Min C 4 Min 5 Max 7 Min D 5 Min 6 Max 8 Min E 6 Min 8 Max 9 Min One 90o elbow Two 45o elbows Withtheseoptions max total pipelengthis30feetwithmin of9feettotalverticalandmax 8 feet total horizontal Please note min 1 foot between 90o elbows is required VENT RESTRICTOR SETTING Vent restrictor factory set at Set 1 no adjustment required ...

Page 25: ...2 6m Min 44 1118mm Max 10 3m centerline to centerline Minimum length of pipe between elbows 12 305mm Maximum 27 ft 8 2m 0 2 4 6 40 8 10 12 14 16 18 20 22 24 26 28 30 Vertical Height Feet 32 34 36 38 6 8 Horizontal Feet 2 0 4 10 12 12 16 18 14 Vent Restrictor on Set 2 Vent Restrictor on Set 3 Vent Restrictor on Set 1 factory setting VENTING ARRANGEMENTS ALLOWABLE VERTICAL TERMINATIONS FOR HZ54 NG T...

Page 26: ...2 6m Min 44 1118mm Max 10 3m centerline to centerline Maximum 27 ft 8 2m 0 2 4 6 40 8 10 12 14 16 18 20 22 24 26 28 30 Vertical Height Feet 32 34 36 38 6 8 Horizontal Feet 2 0 4 10 12 12 16 18 14 20 Vent Restrictor on Set 3 Vent Restrictor on Set 4 Vent Restrictor on Set 1 factory setting Minimum length of pipe between elbows 12 305mm VENTING ARRANGEMENTS ALLOWABLE VERTICAL TERMINATIONS FOR HZ54 L...

Page 27: ...entpipeandfittingsaredesignedwith special twist lock connections to connect the venting system to the appliance flue outlet A twist lock appliance adaptor is required 3 In conjunction with the Simpson Direct Vent Prosystem installtheadaptoraftertheunitis set in its desired location Put a bead of high temperature silicone inside the outer section of the adapter and a bead of Mill Pack on the innerc...

Page 28: ...a plumb bob down from the ceiling to the position of the appliance flue exit andmarkthelocation where the vent will penetrate the ceiling Drill a small hole at his point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling and mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system ...

Page 29: ...ll ceiling or at the termination where the use of a firestop or wall thimble reduces the required clearance to 1 1 2 38mm Werecommendframinga11 279mm x 11 279mm inside dimensions hole to give structural rigidity for mounting the termination 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit Locate the centerline of the termination and mark wall accordingly C...

Page 30: ... the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and flex connectors are usually considered to meet this requirement NOTE Ashutoff dante valve should be sup pliedinorneartheunit orasperlocalcodes for ease of servicing this appl...

Page 31: ...ntury cap see pages 46 47 in this manual Minimum Air Shutter Opening NG 1 2 LP 1 2 LP w Logs Full Open CAUTION Label all wires prior to disconnection whenservicingcontrols Wiringerrorscancause improper and dangerous operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges CAUTION Carbon will be produced if air shutter is tightly closed Note Any damage due...

Page 32: ...e thermostat that is CSA ULC or UL approved may be used CAUTION Do not wire millivolt wall thermostat wires to 120V wire Thermostat Wire Table Optional REMOTE CONTROL UsetheRegency RemoteControlKit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wa...

Page 33: ...at desired location within 10ft from fireplace 3 Feed the wire harness through the opening at back of J Box Connect the black red wires to the two wires from the SIT Proflame wire harness TH green TP TH White other wires will not be used 4 Connect the wiring harness to the back of the receiver 5 Install the Receiver in the Low Voltage Junction box supplied with the unit 6 Insert the 4 AA type batt...

Page 34: ...ctory The following are recommended settings for NG and LP units when using the log set NG 1 2 LP Full Open 2 Attach the 12 pin clips to the bottom cover not the burner in the exact locations indicated by an X as shown in Diagram 2 below Note Front and back measurements originate from the centre line of burner Side measurements originate from front edge of the bottom cover see Diagram 3 Note Units...

Page 35: ... crystal installation section in this manual Pin clips installed dots indicate dimple locations Actual dimples pin clips are black not white as shown Diagram 6 Diagram 8 Diagram 7 6 If installing optional pebbles install pebbles before log installation 5 Place platinum embers on glass crystals as shown in diagram 7 ...

Page 36: ...ram 10 9 Install the following a Glass door b Faceplate and door frame Refer to these sections in the HZ54 manual for detailed instructions Diagram 9 Diagram 10 Diagram 11 Log Set Installed shown with optional pebbles 7 Place logs A B on the burner rest logs on the pin clips as shown in diagram 9 Note Logs should be oriented exactly as shown in diagram 9 A B B A C D D C ...

Page 37: ...deration Black Enamel panels must be inspected for scratches and dimples prior to installation All claims to be recorded at this time Claims for damage after installation will not receive consideration Use a hair dryer to remove the protective coating from the panels Toprotectthefinishduringinstallationandhandling cottongloves MUST be worn at all times while handling the panels Stainless panels wi...

Page 38: ...e of any other type of glass crystals or stones can alter the units performance and is not covered under warranty Glass Crystals shown on Burner For Units HZ54 HZ42 ST HZ42 only Optional Ceramic Stones Glass Crystals shown on burner For Units HZ54 HZ42 ST HZ42 only Glass Crystals shown on Burner For units P33S L676S U32S E33S only Optional Ceramic Stones shown on burner For units P33S L676S U32S E...

Page 39: ...ase of the firebox Pebbles are NOT to be placed anywhere on the burner or over top of the Glass Crystals or optional Ceramic Spa Stones NOTE Only the supplied and approved pebbles crystals are to be used Glass Crystals shown surrounding the Burner Firebox Packages Unit Glass Crystals Pebbles HZ54 6 Bags 2 packages 6 x bags pebbles HZ42 5 Bags 2 packages 6 x bags pebbles HZ42 ST 5 Bags 1 package 6 ...

Page 40: ...own below Use 3 screws supplied to secure the mounting bracket in place Repeat for right side Mounting Bracket shown in place Left Side Mounting Bracket NOTE Ensurethatthefaceplateispositionedcorrectlywheninstalling the mounting brackets to the faceplate There is a top and bottom the top of the faceplate has 4 tabs whereas the bottom only has 2 as shown in the diagram below 2 Place 2 of the suppli...

Page 41: ...below and sliding the plate up or down as required Faceplate Mounting Slots 4 Install the faceplate to the unit by hooking the left and right side mounting brackets into the mounting slots at the side of the firebox as shown below It is recommended that you use the first mounting slot the one closest to the door frame overlay out of the 5 so that the faceplate and door frame overlay are flush with...

Page 42: ...w fires a white film may develop on the glass front as part of the curing process The glass should be cleaned after the unit has cooled down or the film will bake on and become very difficult to remove Use a non abrasive cleanerandDONOTATTEMPTTOCLEAN THE GLASS WHILE IT IS HOT TheFIRSTFIREinyourheaterispartofthepaint curing process To ensure the paint is properly cured it is recommendedyou burnyour...

Page 43: ...turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Forced or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas c...

Page 44: ...the Cap and shine a flashlight down the Vent Remove any bird nests or other foreign material 3 Check for evidences of excessive condensation suchaswaterdropletsforming in the inner liner and subsequently dripping outthejoints Continuouscondensationcan cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system bein...

Page 45: ...as supply to the unit 3 Remove the faceplate by lifting it up off the hinges on the sides of the firebox 4 Remove the door frame overlay by swinging out 45o from the bottom and lift up and out 5 Remove the glass door a Remove the 3 screws shown below at the bottom of the glass door b Swing the door out 45o from the bottom and lift up and out MAINTENANCE ...

Page 46: ...e bottom and lift up and out 3 Disconnect the spark electrode wire from the DC spark box shown in the image below 4 RemovethebatterycoverfromtheDCSpark Box 4 RemovetheDCsparkboxbraketassemblyby lifting the bracket tab out from the firebox DC Spark Box Bracket Assembly partially removed Generator Wires 5 Disconnect the 2 DC spark generator wires from the DC Spark box located just behind the bracket...

Page 47: ...unit 3 Remove the faceplate by lifting it up off the hinges on the sides of the firebox 4 Remove the door frame overlay by swinging out 45o from the bottom and lift up and out 5 Remove the glass door a Remove the 3 screws shown below at the bottom of the glass door b Swing the door out 45o from the bottom and lift up and out Note See next pages for specific instructions for NG LP units ...

Page 48: ...tor Wires 8 Disconnect the ON OFF connector wires from the valve 11 Remove the valve tray by undoing 12 screws 12 Partially lift out valve tray 13 Disconnect the inlet gas line 14 Replace valve and reverse steps 7 Remove bottom cover by undoing 3 screws securing it to the firebox base lift up and out Aerial View of the inside of the unit shown 9 Disconnect the DC Sparker leads at the valve 10 Unpl...

Page 49: ...x 9 Slide the burner to the left and lift it out 10 With burner removed lift out burner tray Burner tray extenders Burner tray extenders Burner tray Gas Inlet Line Burner Bracket Location of screws securing burner ON OFF Connector Wires 11 Disconnect the ON OFF connector wires from the valve 12 Disconnect the DC Sparker leads at the valve by removing 1 Phillips screw DC Sparker Lead 14 Partially l...

Page 50: ...6 525 Burner Assembly NG 476 530 Burner Assembly LP 5 476 574 P Valve Assembly NG 476 576 P Valve Assembly LP 6 910 568 Valve 820 7 910 008 Pilot Assembly NG 910 009 Pilot Assembly LP 8 904 660 Orifice 30 NG 904 431 Orifice 49 LP 904 658 Inlet Gas Flex Line SS 9 476 101 Burner Extenders LP unit only 476 042f Top Side Nailing Strips 370 055 Flue Collar Gasket 476 023 Plate Relief Gasket 476 055 Val...

Page 51: ...Frame Overlay Black 476 927 Faceplate Door Frame Overlay Stainless Steel 476 926 Faceplate Door Frame Overlay Sunset Bronze 946 671 Cobalt Blue Glass Crystals 946 672 Natural River Pebbles 946 673 White River Pebbles 946 674 Stones 476 930 Log Set 946 680 GT Proflame Remote Control 910 576 Cover Wall Mount 910 572 Receiver GTM SIT w Batt Cover PARTS LIST ACCESSORIES 30 31 ...

Page 52: ...ded that the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larg...

Page 53: ...erial No __________________________________________________________ Printed in Canada Regency Horizon is a trademark of FPI Fireplace Products International Ltd Register your Regency online at http www regency fire com Copyright 2009 FPI Fireplace Products International Ltd All rights reserved Regency fireplaces are designed with reliability and simplicity in mind In addition our internal Quality ...

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