Regency Excalibur P90 Zero Clearance Owners & Installation Manual Download Page 1

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Summary of Contents for Excalibur P90 Zero Clearance

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Page 2: ...ly call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach you gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage REGENCY FIREPL...

Page 3: ...nd has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch The model P90 has been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions ...

Page 4: ...appliance installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada ThisExcalibur Mobile Manufact...

Page 5: ...mbly Log Set 49 Arch surround and safety screen assembly 50 Warranty 51 Important Message 8 Before You Start 8 General Safety Information 9 Installation Checklist 9 Heatwave Duct System Optional Kit 10 Clearances 10 Locating Your Gas fireplace 10 Manufactured Mobile Home Additional Requirements 10 Unit Base Stand offs 11 Framing And Finishing 11 Combustible Mantels 12 Mantel leg clearance 12 Facin...

Page 6: ...Regency Excalibur P90 10 Zero Clearance Direct Vent Gas Fireplace 5 5 dimensions ...

Page 7: ... le permettent Voir la notice de l utilisateur pour plus de renseignements Cet appareil ne peut pas être utilisé avec d autres gaz sauf si une trousse de conversion certifiée est fournie This vented gas fireplace heater is not for use with air filters Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation For use with glass doors certified with the appliance only Pour utilisation unique...

Page 8: ...ove grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unles...

Page 9: ...D AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHAT CONTROLCOMPARTMENTS BURNERS ANDCIRCULATINGAIRPASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES WARNING FAILURE TO INSTALL THIS A...

Page 10: ...or National Gas Codes CAN1 B149orANSIZ223 1Installation Codes 2 The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the current National Electrical Code ANSI NFPA 70 or CSA C22 1 Canadian Electrical Code 3 See general construction and assembly instructions The appliance and vent should be enclosed 4 This appliance must be ...

Page 11: ...iring Diagram section 5 This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 TheP90DirectVentGasFireplaceisapproved for alcove installations which meet the clearances listed on this page 7 We recommend that you plan your installa tion on paper using exact measurements for cle...

Page 12: ...e framing dimensions from 45 1 4 up to 46 3 8 In the event that you should choose to use thinner materials to finish the hearth you can omit the stand offsprovidedforraisingtheunit However we recommend that you leave the framing dimensions as they are in the manual and alter only the facing requirement by reducing it by the same distance that you have lowered the unit Insert the 2 unit base stand ...

Page 13: ...antel clearances from top of unit are shown in Diagram below MANTEL LEG CLEARANCE Note A non combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facingis heatresistant orthepaintmaydisco...

Page 14: ...e box NOTE If using a brick hearth the fireplace will need to be raised to accommodate the brick thickness Example If the brick is 2 thick the unit must be raised 1 Note 48 11219mm isthe minimum height for bothflextermination orRigidPipeventing 4 Note The unit does not have to be completely enclosedinachase The clearance on top of the unitis0 tothestandoffs socombustiblebuilding materials can be l...

Page 15: ...ach nailing strip adjust and retighten screws 3 Attach both vertical studs and secure using pointed wood screws to pen etrate steel studs to secure There are 6 screws which are not provided 2 at bottom 2 at top and 2 on sides Corner framing shown in diagram NOTE Ensure the flat side of the steel stud is facing the wood framing 4 Slide the unit into position Hook up gas venting and electrical prior...

Page 16: ... opening at back of junction box 3 Connect the 12 pin connector to the back of the receiver 4 Install the Receiver in the Low Voltage Junction box 5 Insert the 4 AA type batteries in the battery compartment with the correct polarity 6 Place the slider into the cover plate 7 Put the Receiver switch in the OFF position to allow correct lineup for slider switch 8 Make sure the Receiver and cover plat...

Page 17: ...ach direct vent gas appliance must use it s own separate vent system Common vent systems are prohibited Side Nailing Strips Thesidenailingstripscomeattachedtotheunit There are 2 plates one on the top and bottom that can be folded out as required Plates can be folded out UNIT ASSEMBLY PRIOR TO INSTALLATION The 2 Top Standoffs must be correctly positioned and attached to the top before unit is slipp...

Page 18: ... 1 6 7 8 dia flexible liner 4 ft length 2 4 dia flexible liner 4 ft length 3 spring spacers 4 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 If a longer run is needed the FPI Direct Vent system Flex kit is 946 516 which includes all the parts needed to install the P90 with a maximum 10 run 1 6 7 8 dia fle...

Page 19: ...nter line extended above meter regulator assembly 36 90cm a J Clearance to service regulator vent outlet 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply inlet 3 91cm above if within 10 3m horizontally 72 1 8m 36 90cm b M Clearance above paved sidewalk or a paved driveway loca...

Page 20: ... N A Adjustable Length 7 Black N A N A 4D7AB N A N A N A Extension Pipe 8 1 2 Galvanized 46DVA 08A N A N A N A N A N A Extension Pipe 8 1 2 Black 46DVA 08AB N A N A N A N A N A Adjustable Length 12 Galvanized N A N A 4D12A N A SV4LA12 TC 4dLSI Adjustable Length 12 Black N A N A 4D12A N A SV4LBA12 TC 4dLSIB Extension Pipe 16 Galvanized 46DVA 16A N A N A N A N A N A Extension Pipe 16 Black 46DVA 16A...

Page 21: ...orizontal Termination Kit A Disc 4DT HKA 4DHTK2 4DHTKA SV SHK TM4 HTK Horizontal Termination Kit B 46DVA KHA Changed Components 4DT HKB 4DHTK1 4DHTKB SV HK TM4 HTK Vertical Termination Kit Disc 4DT VKC 4DHTK 4DHTK SV FK N A FPI 946 506 P Vent Guard Optional for AstroCap 946 205 Vinyl Siding Shield for Riser Vent Terminal 510 994 Rigid Pipe Adaptor Must use with all rigid piping 946 208 P Vent Guar...

Page 22: ...rt Ceiling Support 58DVA DC N A from FPI N A N A N A Firestop Spacer 58DVA FS 5DT FS 5DFS TM 5LS Trim Plate Black 58DAV WFS 5DT TP 5DCP TM 5TP 5 X 8 RIGID PIPE CROSS REFERENCE CHART Components from different Manufacturers may not be mixed Not all rigid pipe components are available directly from Regency Note The listed manufacturers may have other lengths not shown on this chart which would also b...

Page 23: ...ional 946 623 P AstroCap XL Horizontal Cap 770 994 Rigid Pipe Adaptor Must use with all rigid piping 946 506 P Vent Guard Optional 946 606 Starter collar reducer 5 x 8 to 4 x 6 5 8 946 625 Vinyl Siding Standoff AstroCap XL Note When using Metal Fab Sure Seal Rigid Piping please note that the Adaptor 4DDA must be used in conjunction with FPI Rigid Pipe Adaptor 510 994 Offset Pipe Selection Use this...

Page 24: ...tion Wall Thickness inches Vent Length Required inches 4 5 1 2 6 7 8 1 2 9 10 1 1 2 12 9 14 1 2 11 14 5 8 Adj Pipe 15 23 1 2 17 24 Adj Corner Installation Wall Thickness inches Vent Length Required inches 3 1 4 6 3 4 11 14 5 8 Adj Pipe 7 3 4 16 1 4 17 24 Adj Pipe 7 1 4 8 3 4 6 12 9 9 4 1 4 5 3 4 6 9 When using Rigid Vent other than Simpson Dura Vent 3 screws must be used to secure rigid pipe to ad...

Page 25: ...24 Regency Excalibur P90 10 Zero Clearance Direct Vent Gas Fireplace 24 installation Horizontal Vertical Terminations for 5 x 8 Venting ...

Page 26: ...4 when using Rigid Pipe Maintain clearances to combustibles as listed in the Clearances section Horizontal vent must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall Aventguard Part 946 506 P shouldbeused whenever the termination is lower than the specified minimum or as per local codes Note FPI Direct Vent System Flex is only approved for ho...

Page 27: ...ea in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations using two 90o elbow with rigid pipe vent systems for Propane and Natural Gas The P90 is approved for a maximum 40 ft straight vertical with rigid pipe 4 x 6 5 8 vent systems for Propane and Natural Gas as per diagram The shaded area in the diagram show all allowable combinations of straight ...

Page 28: ...4 Min 6 Max F 5 Min 7 Max G 6 Min 8 Max Must Use 5 x 8 Simpson Direct Vent Piping with FPI Increaser Starter Collar Part 946 605 Must Use 5 x 8 Simpson Direct Vent Piping with FPI Increaser Starter Collar Part 946 605 One 90o elbow Two 45o elbows Option V H V V1 H H1 W i t h t h e s e options max total pipe length is 30 feetwithmin of12 feet total vertical and max 9 feet total horizontal Please no...

Page 29: ...is 30 feet with min of 6 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is required For additional vertical venting with 2 x 90o elbows refer to the Rigid Pipe Venting Arrangements Horizontal Termination section Must Use 5 x 8 Simpson Direct Vent Piping with FPI Increaser Starter Collar Part 946 605 Option V H H1 V V1 A 6 Min 2 Max 3 Min B 1 Min 2 Max...

Page 30: ...EVER install the snorkel upsidedown Diagram 3 Diagram 3a Note Riser Vent is only for use in above grade terminations NOTE For best results and optimum perfor mance with each approved venting system it is highly recommended to apply Mill Pac sealant supplied to every inner pipe connection Failure to do so may result in drafting or performance issues not covered under warranty Note With DuraVent the...

Page 31: ...n the center of the 10 square and attach with wood screws Diagram 7 3 A Firestop spacer must be installed in the floor or ceiling of every level To install the Firestop spacer in a flat ceiling or wall cut a 10 inch square hole Frame the hole as shown in Diagram 3 and install the firestop 4 Assemble the desired lengths of pipe and elbows Ensure that all pipes and elbow connectionsareinthefullytwis...

Page 32: ...o Offset Chart INSTALLATION PROCEDURES for FPI Direct Vent System Flex 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit and the electrical Junction block is on the left side on the left Locate the centerline of the termination and mark wall accordingly Cut a 10 254mm hole in the wall inside dimension Note A 1 1 2 38mm clearance around the liner must be mai...

Page 33: ...mepattern contact your Excalibur dealer for further instructions Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear burner or thermopile or thermocouple Themanifoldpressureiscontrolledbyaregulator builtintothegascontrol andshouldbechecked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should ...

Page 34: ... GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION 8 Remove NG stepper motor by removing 3 screws in locations shown below re place with LP stepper motor secure in place with 3 screws Remove NG Stepper motor and replace with LP Stepper motor Installer Notice These instructions must be left with the appliance 9 Check for gas leaks with a proper soapy solution or leak detector 10 Check for proper spa...

Page 35: ...ully slipping it between the back wall of the firebox and the rear log bracket 4 Put the side panels in next Slide them in from the front and push them flat up against the wall Be very careful not to scratch them on the firebox hardware 5 Install the 2 brick retaining clips one on each side Note If the bottom brick panel must be removed Remove the Rear Log Stand then remove the Burner Tray See the...

Page 36: ... can interfere with the pilot operation The gas log kit Part 780 930 contains the following pieces a 02 75 Rear Log b 02 55 Middle Left Log c 02 50 Front Left Log d 02 53 Center Left Log e 02 51 Front Bottom Log f 02 54 Center Right Log g 02 52 Middle Right Log h 902 156 Embers i 902 179 Vermiculite j 946 669 Platinum Embers supplied with packaged manual NOTE If you will be installing the optional...

Page 37: ...e burner tray and rest the log on the cutout on Log 02 53 Cutouts 5th Grate Tab 02 54 0 2 5 3 02 51 6 Position Log 02 54 across the cutouts in Logs 02 51 and 02 53 The notch in the bottom right end fitting against the 5th grate tab 5 Position Log 02 53 across the cutouts in Logs 02 75 and 02 51 with the notch on the left side of the log fitting into the 2nd grate tab Cutouts 2nd Grate Tab 02 53 02...

Page 38: ...og 02 52 Rear Grate Tab 02 52 02 51 02 54 02 52 02 54 8 Place Log 02 52 between Logs 02 51 and 02 75 and on the indentation on Log 02 54 The bottom right end sits behind the rear grate tab Front Brackets Notch 02 50 02 53 02 50 02 55 02 53 9 Sit Log 02 50 on the front left side of the burner Push the back of the log against the 2 front brackets with the notch on the bottom of the log fitting into ...

Page 39: ...ndplaceonthefrontburneron and around the embers Avoid stacking platinum embers Platinum embers may be placed over burner ports 11 Test fire to ensure proper light off make sure flame flows smoothly from one end of burner to the other If there is any flame hesitation check that area for any blockage of the burner ports Do not block the burner ports in this area adjacent to the Log 02 54 02 51 02 54...

Page 40: ...n bracket within unit as shown in diagram below 2 Line up surround so it is parallel with the unit lift surround slightly lower gently until upper tabs seat into upper slots on the bracket within the unit 3 To remove lift surround straight up then pull forward Note There is an access door at the bottom of the surround that can be opened by flipping down 90º Surround attached by lower tabs only Fin...

Page 41: ...d for the fan blower operation Do not cut the ground terminal off under any circumstances NOTE Even if the fan is not purchased with the unit it is still a good idea to bring power to the receptacle box provided with the unit in case the fan is installed at a later date Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges CAUTION Labelallwires prior to disconne...

Page 42: ...tory set but may need adjusting due to either the local gas supply or altitude Minimum Air Shutter Opening 3 16 Natural Gas 5 16 Propane CAUTION Carbon will be produced if air shutter is closed too much Note Any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized Excalibur I...

Page 43: ... on again without a minimum of a 60 second wait 9 Hook up remote receiver to wire marked re ceiver whichwillbelocatedonthebottomofthe appliance Thisremotecontrolrequirescoding See remote control instructions for details NOTE This appliance will operate during power outages Only the fan will not operate until power is restored If the remote batteries in boththehandheldtransmitterorreceiverlose powe...

Page 44: ...ande qui ont été plongés dans l eau DO NOT REMOVE THIS INSTRUCTION PLATE TO TURN OFF GAS APPLIANCE This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface temperatures keep child...

Page 45: ...on air is not obstructed Note Never operate the appliance without the glass properly secured in place 6 Donotusethisapplianceifanyparthasbeen under water Immediately call a qualified service technician to inspect the appliance andtoreplaceanypartofthecontrolsystem and any gas control which has been under water 7 Verify operation after servicing General Vent Maintenance Conduct an inspection of the...

Page 46: ... into the rear end of the receptacle box to provide the maximum clearance from the louvers To Remove the Fan 1 Shut the power off 2 Reverse the above instructions Note The bearings are lubricated for life Do not lubricate them Make sure you vacuum the fan area on a regular basis IMPORTANT These fans collect a lot of dust from within your home Ensure you maintain these fan motors on a regular basis...

Page 47: ...n spark ignition wire and reinstall two connection wires at DC sparker 11 Reinstallthebottombrickpanel thenscrew the 2 screws sleeves through the brick panel to the firebox base reversing step 8 leaving them about 1 4 6mm above the brick panel Reinstall the rear log stand 12 Install Burner grate assembly 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak d...

Page 48: ...6 10 x 5 8 Butt Spacer 511 031 Brick Panel Clip 43 911 159 Power Cord 120 Volts 50 510 994 Rigid Pipe Adaptor Optional 51 790 011 Relief Frame Gasket 59 790 009 Relief Door Mounting Plate 60 W260260 Top Relief Frame Gasket 61 942 117 Top Relief Plate Frame 62 W260280 Top Relief Plate Gasket 63 290 021 Air Baffle Plate 64 790 093 Gasket Exchanger Relief 946 556 Heat Wave Duct Kit Optional 89 946 00...

Page 49: ...48 Regency Excalibur P90 10 Zero Clearance Direct Vent Gas Fireplace 48 parts list ...

Page 50: ...asket 910 581 Stepper Motor NG 910 582 Stepper Motor LP 910 572 Remote Receiver 910 592 Remote handheld GTMF 911 127 Battery Compartment Door 910 036 Pilot Orifice NG 910 037 Pilot Orifice LP 910 096 Pilot Hood 910 341 Thermopile 910 386 Thermocouple 910 432 Pilot Tube w nuts 910 073 DC Spark box 910 074 DC spark box wire 911 030 Fan Control Module 792 969 Conversion Kit LP 911 032 Valve Remote Wi...

Page 51: ...rect Vent Gas Fireplace 50 parts list ARCH SURROUND AND SAFETY SCREEN ASSEMBLY Part Description 1 792 137 Flush door frame 2 940 326 P Flush glass 936 155 Glass Gasket tadpole 3 792 920 Arch surround with safety screen 4 792 950 Black Double doors ...

Page 52: ...priced replacement parts and issue credit once the replaced component has been returned to Regency and evalu ated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your Regency product Regency will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times Regency reserves the right to ...

Page 53: ...______________________ Serial No ___________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all your registered products Request automatic email notification of new product updates Stay informed about the current promotions events and special offers on related product...

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