Regency Fireplace Products HZI540E Owners & Installation Manual Download Page 49

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L540E-2 / HZI540E-2 Direct Vent Gas Insert

PARTS LIST

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Summary of Contents for HZI540E

Page 1: ...liance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier ...

Page 2: ...and charm of a fireplace at the flick of a switch The models L540E HZI540E of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Firep...

Page 3: ...IMENSIONS 23 1 8 588 72 31 3 8 798 02 18 3 8 465 81 28 1 8 715 47 10 1 8 257 80 23 5 8 600 08 2 1 4 57 40 16 3 4 425 13 24 5 8 626 91 13 7 8 352 93 12 305 19 33 3 4 856 58 39 7 8 1011 43 45 1 2 1155 45 30 1 4 768 25 All manuals and user guides at all guides com ...

Page 4: ...ensions w 4 sided Faceplate Dimensions w Oversized Faceplate 45 1 2 1155 45 23 585 62 30 7 8 785 34 36 5 8 929 36 33 838mm 27 3 8 695mm 46 1168mm 39 7 8 1011mm 19 1 2 495 30 45 1 2 1155 70 27 1 8 688 98 30 1 4 768 35 20 7 8 530 23 13 3 4 349 25 All manuals and user guides at all guides com ...

Page 5: ... control 45 Valve replacement 46 PARTS LIST Main Assembly 48 Low profile faceplate 50 WARRANTY Warranty 51 SAFETY LABEL Copy of the Safety Label 5 DIMENSIONS Unit dimensions 3 REQUIREMENTS MA Code CO Detector 8 INSTALLATION Important Message 9 Before You Start 9 Important Message 10 For Your Safety 10 Specifications 10 Gas Pressure Testing 10 Installation Into A Solid Fuel Burning Fireplace Or Fac...

Page 6: ... not prohibited by local codes See owner s manual for details WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Installer l appareil selon les codes ou règlements locaux ou en l absence de tels règlements...

Page 7: ...d mobile home where not prohibited by local codes See owner s manual for details WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Installer l appareil selon les codes ou règlements locaux ou en l absence...

Page 8: ...exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector obse...

Page 9: ...AVOID BURNS OR CLOTHING IGNITION INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHAT CONTROLCOMPARTMENTS BURNERS ANDCIRCULATINGAIRPASSAGEWAYS OF THE APPLIANCE BE KEP...

Page 10: ...lid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before commencing with this installation BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance insta...

Page 11: ... Pull the vent connector plate through the brackets and fasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace Level if necessary 7 Install 4 AA batteries into receiver 8 Plug the 3 wire cord into a suitable receptacle The 3 wire cord is located on the right side of the unit 9 Code remote control See Remote Control Instruction Manual 10 Test ga...

Page 12: ...ed From A Sides 12 305 mm From inside edge of faceplate doors B Ceiling 60 1524 mm Bottom of unit C Mantel Min Height 12 305mm 16 406mm From top of unit or 36 from bottom of unit From top of unit or 40 from bottom of unit D Min Hearth Depth 14 356mm E Min Hearth Width 44 1016mm G Max Mantle Depth 12 305 mm 48 1219mm from bottom of unit K Min Alcove Width 56 1422 mm L Max Alcove Depth 36 914 mm M O...

Page 13: ...into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the fire place in which the gas fireplace insert is to be installed 5 If the factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled though the lower sides or bottom of the firebox in a proper workmanship like manner This ...

Page 14: ...o will result in flue gas leakage and degrade the operation of the unit See diagram below of location The Flue connection is complete when the Flue Connector Plate is fully forward and the Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using sealant and gear clamps then fasten with 3 screws per pipe See t...

Page 15: ...iding them forward The rear levelling bolts are located in the back corners of the firebox and can be adjusted using a 7 16 wrench Rotate the bolts clockwise to raise the rear of the firebox The front levelling bolts are adjusted before installing the faceplate Located on the left on right of the outer shell they can also be adjusted using a 7 16 deep socket with extension When the appliance is in...

Page 16: ...ir setting Slide the Air Shutter away from you to decrease the primary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to be adjusted Close Open Unit Fuel Type Min Air Setting L540E NG 1 8 3mm L540E LP 3 8 9mm HZI540E NG 1 8 3mm HZI540E LP 3 8 9mm AIR SHUTT...

Page 17: ...me municipalities have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for co...

Page 18: ...r s instruc tions supplied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Side control cover Cable from motor The valve in the L390E is attached using 2 screws and 2 hooks located below the valve Loosening the screws part way and lift the valve to disengage the hooks The valve will then hinge outward allowing access to the components and p...

Page 19: ...ze marked on the Orifice with the Rating Label on the appliance 12 Ensure the pilot light is in the correct orientation to the Burner Reconnect the gas and electrical supply to the appliance Start the appliance see section on Lighting Instructions Ensure that pilot and burner ignition is completed without delay Check both your inlet and outlet pressures at full load With a soapy solution leak test...

Page 20: ...AUTION Labelallwirespriortodisconnection whenservicingcontrols Wiringerrorscancause improper and dangerous operation Ground Green Neutral Live Black Red Fan Thermodisc normally open Ground 120V AC 60 Hz Fan Black Black Red Black Proflame System Configuration 886 GTMF Wire Diagram SureFire Switch 0 584 907 Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges The...

Page 21: ... A wall thermostat may be installed if desired Recommended Mount thermostat beside unit receiver 1 Run wires from thermostat into the unit using the appropriate wire gauge see chart below 3 Connect one thermostat lead to female connector using male spade con nector see pic below 4 Connect one thermostat lead to male connector using female spade con nector see pic below When complete turn remote re...

Page 22: ...material can create a danger and will void the warranty BURNER PACKAGES Unit Glass Crystals Stones Spa Ceramic Volcanic E18 5lbs 5lb Glass 70 spa stones or 1 Box Volcanic stones GF900C AUS 10lbs 2lbs burner 8lbs firebox 10 lb Glass 32 Volcanic Stones HZ54E 3 lbs 1 lb Glass 2 packages 140 Spa Stones 2 lb Glass 35 Ceramic Stones or 2 lb Glass 40 Volcanic Stones HZ42 HZ42E 2 lbs 1 lb Glass 1 package ...

Page 23: ...eries Glass Crystals shown on Burner and Firebox Floor For Units HZI390E HZI540E DO NOT block pilot area with glass crystals Optional Spa Stones Glass Crystals shown on burner For Units HZ54E HZ42ST HZ42STE HZI234E HZ42 HZ42E HZ30E Natural River Pebbles shown surrounding the a Horizon Burner Glass Crystals shown surrounding the Burner All manuals and user guides at all guides com ...

Page 24: ...2 Direct Vent Gas Insert INSTALLATION CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports No spa stones in this area No volcanic stones in this area All manuals and user guides at all guides com ...

Page 25: ...ation Improper positioning of the logs may create carbon build up and can alter the unit s performance which is not covered under warranty For Touch Ups Satin Black paint is included for burner and Dark Brown Paint is included for log set 1 Rear Back Log 2 Left Side Log 3 Right Front Log Piece 4 Left Front Log Piece 5 Right Front Log 6 Right Cross Log 7 Left Upright Log 1 2 3 4 6 7 5 2 1 Screw Loc...

Page 26: ...ed areas and place provisions on burner and Log 3 see darkened areas 8 Locate provision in the bottom of Log 4 see highlighted areas be low and place provision on the burner 9 Ensure the contour of Log 4 matches up the burner contour and does not rock when seated 3 4 4 4 5 3 3 Log 2 in position 1 2 6 Log 2 should lean against Log 1 as shown below All manuals and user guides at all guides com a l l...

Page 27: ...sure the lower Y of Log 6 is correctly placed on provision on Log 5 see below 13 Locate provision on the bottom of Log 7 see highlighted areas place on provision on Log 1 and in provisions on Log 2 and Log 4 see darkened areas 7 1 6 1 5 6 5 3 5 6 5 Final Install Log 7 provision position on Log 4 Log 7 provision position on Log 1 7 2 4 1 7 4 All manuals and user guides at all guides com ...

Page 28: ...he unit is run in standing pilot mode only as the Heat Exchanger return presents additional restriction to the flue system Exhaust Baffle Screws help to locate the Exhaust Baffle when installing in the Firebox Exhaust Baffle Exhaust Baffle Screws both sides Exhaust Baffle Screw Heat Exchanger Return Heat Exchanger Return INSTALLING THE HEAT EXCHANGER RETURN 1 Remove the left and right side panels ...

Page 29: ...ver loosen the fasteners holding the Firebox Liner Re tainers and move them towards the center of the ﬁrebox see Diagram 1 4 Remove the ﬁrebox liners from their packaging Inspect them prior to installation to make sure they haven t been damaged during shipping 5 Install the rear brick panel by placing it against the rear of the ﬁrebox The bottom of the brick panel rests on a small sheet metal lip ...

Page 30: ...de line is properly installed the front edge should sit just inside the front edge o the firebox Interlocking of the side and rear Firebox Liners Insulation Panels Firebox Liner Rear Side and Rear Panel Positioning Bottom Right of Firebox Firebox Liner Retainers Exhuast Baffle Top Right of Firebox 4 Install the firebox liner Left with the corresponding Insulation Panel by sliding it into the left ...

Page 31: ...r door latch 6 Pull the bottom of the door towards you until the door is angled away from the firebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Door Components Window Glass Window Glass Gasket Door Frame Window Clip x4 Glass Gasket Retainer 1 Insert the door tool into the lower door latch WARNING Do not operate the appliance withtheglasspa...

Page 32: ...rances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 4 Install front faceplate and secure to the unit with 4 screws in location shown below 5 Install lower trim piece oriented as shown below Trim Final Install 2 Bend all 3 tabs 90º to secure the deflector to the top of the back...

Page 33: ... shown below 5 Install lower trim piece oriented as shown below Trim Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 2 Bend all 3 tabs 90 º to secure the deflector to the top of the bac...

Page 34: ...is in it s final position 1 Install Low Profile faceplate backing plate and secure to the unit with 4 screws in locations shown below 2 Install front faceplate and secure to the unit with 4 screws in locations shown below 3 Install lower trim piece oriented as shown below Trim Final Install All manuals and user guides at all guides com ...

Page 35: ...should be flush with the underside of the top lip of the back plate Top of backing plate Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the full screen frame as shown below 4 Install lower trim piece oriented as sho...

Page 36: ... Ensure the hearth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are present 3 Remove backing plate by removing 4 screws lay down flat Di...

Page 37: ...en by hooking the top of the screen over the two tabs at the top of the glass door Locations shown in the diagrams below 2 Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below 3 To remove reverse steps Tabs All manuals and user guides at all guides com ...

Page 38: ...ith 2 clips as shown below Final Install Bracket Clip 2 Bend all 3 tabs 90º to secure the deflector to the top of the frame The tabs should be flush with the underside of the top lip of the back plate Top of backing plate Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3...

Page 39: ...ting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DONOTBURNTHEAPPLIANCEWITH THE GLASS DOOR REMOVED FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first ...

Page 40: ...atures keep children clothing and furniture gasoline and other liquids having flammable vapors away Keep burner and control compartment clean See installation and operating instructions accompanying appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration serv...

Page 41: ...his conden sation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified serv ice technician to inspect the appliance and to replace nay part of the control system and any gas control which has b...

Page 42: ... Straps or plumbers tape for rigidity LOG REPLACEMENT Theunitshouldneverbeusedwithbrokenlogs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under L...

Page 43: ...e up unless the mixing tube is inside the air shutter at the rear of the firebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass Media to this level Mixing Tube Disconnect unit from gas supply and allow unit to cool before removing burner Filler section GLASS BURNER REMOVAL GLASS BURNER INSTALL 3 Place the Burner Cover Screen over the Burner Po...

Page 44: ...he flame sensor and ignition lead are fragile and can be damaged easily Satin black paint is included if touch ups are required Important Note A correctly installed burner the burner is back far enough lower the front edge so that the front flange of the burner underneath sits down into the grooves in the burner mount ing brackets Left and Right There will be a small gap between the Ceramic Burner...

Page 45: ...on against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Diagram 2 Before you begin Shut off the gas supply to the unit Disconnect all electrical supply to the unit Always let the appliance cool to room temperature before servicing Note To access the side and rear access panels both the gas and ve...

Page 46: ...over 2 Disconnect 3 wires EV1 EV2 and ground leading to the valve as shown below 3 Disconnect the Pressure Regulator cable 4 Disconnect the Gas Orifice supply line from the outlet of the Gas Valve 5 Disconnect the Pilot Supply Line from the Gas Valve 6 Disconnect the Gas Supply Line from the On Off Safety Shut off Valve 7 Remove both Screws that secure the Gas Valve Mounting brackets both sides 1 ...

Page 47: ...asting that is designed to be used as a gripping point for assembly with other components This is the portion of the valve that can be placed in a machine vice 12 Place the Gas Valve into the machine vice using the provision as described above Do not over tighten the vice Remove the Flare Fitting from the gas outlet side of the valve 13 Remove the 2 screws that secure the left side valve mounting ...

Page 48: ... IPI LP 2 Flame 910 100 Pilot Orifice NG 910 101 Pilot Orifice LP 24 904 691 Glass Clip ea 25 396 030F Bulk head clamp 26 396 029 Gasket Bulk Hd Side Firebox Pilot Line 27 910 572 Receiver GTM SIT W Batt Cover 0 584 521 Part Description 28 911 012 Ignition Board DBC SIT IPI 0 584 302 29 396 031 Bracket Valve Mounting Lh Rh 30 911 085 Valve LP 885 SIT IPI 0 885 002 911 084 Valve NG 885 SIT IPI 0 88...

Page 49: ...L540E 2 HZI540E 2 Direct Vent Gas Insert 49 PARTS LIST 7 8 24 12 20 16 11 9 19 17 13 15 22 5 4 3 2 1 33 32 31 30 29 28 27 26 25 23 18 6 All manuals and user guides at all guides com ...

Page 50: ...e 297 924 3 Sided Faceplate Low Profile Black 297 925 3 Sided Faceplate Low Profile Iron Gray 297 928 3 Sided Faceplate Low Profile Custom 34 297 926 Faceplate 4 Sided Low Profile Custom 35 296 940 Full Screen Doors Not Shown 296 950 Mantel Deflector 296 952 Hearth Trim 2 296 954 Hearth Trim 4 33 35 34 All manuals and user guides at all guides com ...

Page 51: ...ed that the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfectionisneither guaranteednor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger ...

Page 52: ...___________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all your registered products Request automat...

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