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©2020 Regal Beloit Corporation, All Rights Reserved. MCIM20001E • Form# SB0098E

F O R M

PPA & PPC Series Installation, Operation

and Maintenance Instructions

SB0098E

Revised

August 2020

CAUTION indicates a hazard which, if not avoided, could lead to 

minor or moderate personal injury,

WARNING indicates a hazard which, if not avoided, could lead 

to serious personal injury or death.

NOTICE indicates a situation not related to personal injury which, 

if not avoided, could result in motor or equipment damage.

Regal Australia

Regal Beloit Australia Pty Ltd

19 Corporate Avenue

Rowville, Victoria, 3178

Sales: 1800 888 853

www.regalaustralia.com.au

1.0  INTRODUCTION

The Regal PPA and PPC series motors are designed and 

manufactured to be robust and reliable with minimal 

maintenance. The following items should be taken into 

consideration to ensure an easy installation and reliable 

operation throughout the motor’s life.

2.0 INSPECTION

To ensure the motor’s manufactured condition during the 

transit, the motors are secured and packed with safety 

precaution. Thoroughly inspect the unit for any damage upon 

the receipt of the motors, if need be in the presence of an 

insurance surveyor. Immediately contact Regal for advise for 

any equipment damage or shortfall.

Check the following:
•  Rating plate details and enclosure are as ordered.
•  Shaft turns freely (in absence of shaft locking clamp).
•  Condensation drain holes are in the correct position for 

the motor mounting application (they should be located 

at the lowest point of the motor when it is in its operating 

position).

•  If the winding is Insulation Resistance (IR) tested 

to earth, ensure that the thermal protectors are not 

inadvertently damaged. (The thermistor leads should be 

shorted together whilst IR testing takes place.)

3.0 STORAGE

When the motor is not for immediate use store as follows:
•  Clean and dry location.
•  Free from vibration (vibration can damage bearings).
•   Shaft locking clamps, where supplied, are fitted securely.
•  Remove shaft locking clamps and turn rotor by one full 

rotation at least once in every two weeks and replace 

shaft locking clamps.

•  Anti-condensation heaters, where fitted, should be 

energised if the environment is likely to be damp.

4.0 INSTALLATION

The following items should be considered during installation 

to ensure reliable operation of the motor:

4.1 SURROUNDINGS

•  Ensure that the motor is properly protected against 

ingress of oil, water or dust especially if construction 

work is in progress around the motor.

•  Ensure air intake is not obstructed. Refer to dimension 

baseline in the catalogue.

•  CAUTION! 

When installing motors in hazardous locations 

make sure that the zone and gas group or dust and 

temperature classification on motor nameplate are 

complied with.

4.2 MOUNTING

•   Bed plates or slide rails should be firmly fixed to a solid, 

level foundation to ensure the motor remains rigid and 

vibration free.

•   Shims or packers (if required) must be of adequate size 

and placed adjacent to and between base fixing screws.

•   Protective transport coatings on shafts and/or flanges 

must be removed prior to connection to the driven load.

•  A light coating of grease to shafts and/or flanges will 

inhibit corrosion during service and assist removal of 

pulleys or couplings.

4.3 PULLEYS AND COUPLINGS

•   Pulleys or couplings should be independently balanced 

with a half key as the motor rotor is balanced with a half 

key during manufacture.

•   In fitting pulleys or couplings to the motor shaft care 

must be taken to ensure the roller/ball bearings are 

not damaged. Both shaft and coupling bore should be 

cleaned and lubricated. If the fit is still too tight, the pulley 

or coupling should be pre-heated in air or oil to enable 

easy assembly.

•   Shock methods must not be used in fitting or removing 

pulleys or couplings. Proper wheel or pulley removers 

should be used to prevent shaft and bearing damage. 

Tapped holes are provided in shaft extensions to assist 

in the fitment of couplings and/or pulleys.

Summary of Contents for marathon PPA Series

Page 1: ...PPA PPC SERIES MOTORS INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS...

Page 2: ...vibration can damage bearings Shaft locking clamps where supplied are fitted securely Remove shaft locking clamps and turn rotor by one full rotation at least once in every two weeks and replace shaf...

Page 3: ...tools to ensure parallel offset or angular displacement of the pulleys with respect to each other is compliant with permissible limits as recommended by the transmission supplier Correct alignment wi...

Page 4: ...oup II Temperature class T3 Marking code II 3 G Ex nA IIC T3 Gc IP66 Tamb 20 C to 50 C Dust Excluding Ignition Proof Ex t Zones 21 22 Temperature class T4 Marking code II 2 D Ex tb IIIC T135 C Db IP66...

Page 5: ...tor as marked on the nameplate Vibration sensors and shaft encoders when fitted by the installer are to be appropriately certified by IECEx or ATEX for Zone 1 Group II T3 for Ex e Zone 2 Group II T3 f...

Page 6: ...ors make sure that the starting method employed keeps the starting current and duration within the nameplate figures of IA IN ratio and tE time Check that the running current on no load and full load...

Page 7: ...d 12 2 LOADABILITY CURVE FOR VVVF DRIVE 1 Appliedloadonthemotorshallbewithinthelimitsforthe loadability curve for the motor The standard loadability curve is shown below In special circumstances deter...

Page 8: ...ring no Bearing size Relubrication Bearing no Relubrication Qty g Interval hours Qty g Interval hours Interval hours 3000 r min 2 Pole 112 6306 30x72x19 7 9000 6306 30x72x19 7 9000 132 6308 40x90x23 1...

Page 9: ...06 14000 132 6308 40x90x23 11 15000 6308 40x90x23 11 15000 NU308 11000 160 6309 45x100x25 13 14000 6309 45x100x25 13 14000 NU309 8500 180 6310 50x110x27 15 14000 6310 50x110x27 15 14000 NU310 8500 200...

Page 10: ...10 2020 Regal Beloit Corporation All Rights Reserved MCIM20001E Form SB0098E...

Page 11: ...lace Wetherill Park NSW 2164 T 1300 888 853 F 61 2 8781 3131 QUEENSLAND 7 Mahogany Court Willawong QLD 4110 T 1300 888 853 F 61 7 3246 3210 PRESENT IN MACKAY SOUTH AUSTRALIA WESTERN AUSTRALIA T 1300 8...

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