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Operation 

 

 

 

16 

  English  

Vacuum spray degassing 

 18.12.2019 

 Rev. A 

 

 

8.1.2

 

M a nual mode 

Manual mode is intended for test and service tasks. 
Press "Manual" at the controller. The Auto LED at the operator panel flashes to 

visually indicate that manual mode is active. Manually activate or deactivate the 
"SE" system degassing or the "NE" make-up degassing. 
 
" S E" system degassing of the system water 
The system degassing process corresponds to the continuous degassing in 

Automatic mode. The degassing time, however, 
is not automatically limited. This setting is required for the vacuum test during 

commissioning (see chapter 7.6 "Vacuum test" on page 13 )) and test runs during 

service work (see chapter 9.3 "Inspecting system degassing and make-up 

degassing" on page 19 ). 
 
" NE" make-up degassing of the fill and make-up water 
The make-up degassing is required for test runs during service work (see 

chapter 9.3 "Inspecting system degassing and make-up degassing" on page 19 ) 

and in the "Magcontrol" mode when filling the entire system with water. 

 

 

"Next" and "Back" buttons 

   Selecting "NE" or "SE". 

 

"Auto" button 

   Return to Automatic mode. 

2.5 bar   

NE

▼*

 

SE

▲*

 

010 h 

Flashing mode "NE

or "SE

" is activated 

 

 
8.1.3

 

S top mode 

Stop mode is intended for commissioning of the Servitec. 
Press "Stop" on the controller. The Auto LED at the operator panel extinguishes. 
Except for the display of information, the Servitec is non-functional in Stop 

mode. Function monitoring is stopped. The "PU" pump is switched off. The 
system returns an alarm if the Stop mode is activated for more than 4 hours. If 

"Floating alarm contact?" in the Customer menu is set to "Yes", the system 

outputs the alarm to the group alarm contact. 
 
8.1.4

 

S ummer operation 

The degassing of the network water is not assured if the circulating pumps of the 

system are shut down during Summer because gas-rich water cannot reach the 

Servitec. In order to save energy, use the Customer menu to set the degassing 

programme to make-up degassing. If the Servitec is operated with make-up 
degassing during Summer, you must switch to interval or continuous degassing 

after the circulating pumps have been activated. 
Setting in the Customer menu, see chapter 8.2.1 "Customer menu" on page 16 . 
 
S election from 3 degassing programmes. 

 

Continuous degassing 

   For commissioning and repairs. 

 

Interval degassing 

   For continuous operation (time-

controlled). 

 

Make-up degassing 

   Only for make-up water. The machine 

is not degassed. 

Degassing 

programme 

 

Make-up degassing 
 

 

 



Note! 

For a detailed description of the selection of degassing programmes, see 
chapter 9.3 "Inspecting system degassing and make-up degassing" on 

page 19 . 

 
8.1.5

 

Restarting 

 CAUTION 

 

Risk of injury due to pump start-up 

Hand injuries may occur when the pump starts up if you turn the pump motor at 
the impeller using a screwdriver. 

 

Switch the pump to a zero-volts state before turning the pump at the fan 

wheel with a screwdriver. 

 

ATTENTION 

 

Device damage due to pump start-up 
Pump damage may occur when the pump starts up if you turn the pump motor 

at the impeller using a screwdriver. 

 

Switch the pump to a zero-volts state before turning the pump at the fan 

wheel with a screwdriver. 

 

After an extended standstill time (the device is de-energised or in Stop mode), 

the "PU" pump may jam. For this reason, use a screwdriver to rotate the pump at 

the fan wheel of the pump motor before restarting. 

 



Note! 
A jamming of the "PU" pump is prevented during operation thanks to 

forced starting action (after 24 hours). 

 

8.2

 

Co ntroller 

8.2.1

 

Customer menu 

Use the Customer menu to set the device controller during commissioning. You 

can then correct or retrieve system-specific values during operation, see 

chapter 8.2.1 "Customer menu" on page 16 . 
 
8.2.2

 

S ervice menu 

This menu is protected with a password. It can be accessed only by the Reflex 
Customer Service. A partial summary of the settings stored in the Service menu is 

proved in the Chapter Default settings, see chapter 8.2.3 "Default settings" on 

page 16 
 
8.2.3

 

Default settings 

The Servitec controller is shipped with the following default settings. Use the 

Customer menu to adjust these values to local conditions. In specific cases, it is 

possible to further adjust the values in the Service menu. 
 
Customer menu 

Pa rameter 

S etting 

Remarks 

Language 

EN  

Display language 

Time 

 

 

Date 

 

 

Servitec  

Magcontrol  

For systems with diaphragm-
type expansion vessel  

Minimum operating 
pressure p0 

1.5 bar 

Only Magcontrol 

Safety valve, pressure  

3.0 bar 

Actuating pressure of the 

system’s heat generator safety 

valve 

Degassing 
Degassing programme  

Continuous 
degassing 

 

Continuous degassing time   24 hours 

 

Make-up 
Maximum make-up 

quantity 

0 Litres 

Only if controller with "With 

water meter yes" 

Maximum make-up time  

20 minutes 

Magcontrol and Levelcontrol 

Maximum make-up cycles  3 cycles within 2 

hours  

Magcontrol and Levelcontrol 

Softening (only if "Water treatment" with "Softening") 
Shut off make-up 

No 

In the case of soft water 

residual capacity = 0 

Hardness reduction  

8°dH  

= Target 

 Actual 

Maximum make-up 
quantity 

0 Litres 

Attainable make-up quantity 

Soft water capacity  

0 Litres 

Attainable water capacity 

Cartridge replacement  

18 months 

Replace cartridge 

Desalination (only if "Water treatment" with "Desalination") 
Conductivity monitoring 

No 

 

Shut off make-up 

No 

In the case of soft water 

residual capacity = 0 

Hardness reduction  

8°dH  

= Target 

 Actual 

Maximum make-up 

quantity 

0 Litres 

Attainable make-up quantity 

Soft water capacity  

0 Litres 

Attainable water capacity 

Summary of Contents for Servitec 35

Page 1: ...Vacuum spray degassing 18 12 2019 Rev A Servitec 35 95 Control Basic controller GB Operating manual Original operating manual...

Page 2: ...d commissioning certificate 11 7 Commissioning 11 7 1 Checking the requirements for commissioning 11 7 2 Setting the minimum operating pressure for Magcontrol 11 7 3 Controller 11 7 3 1 Operator panel...

Page 3: ...perating manual DANGER Danger of death and or serious damage to health The sign in combination with the signal word Danger indicates imminent danger failure to observe the safety information will resu...

Page 4: ...gassing and make up station Its main areas of application are heating and cooling circuits and systems in which malfunctions due to dissolved or free gases are to be prevented The Servitec provides th...

Page 5: ...The pumpreturns degassed water from the vacuum spraytube to the system whereit again begins to dissolve gases There it is able to dissolvegases again Discharge The PU pumpshuts off The system continue...

Page 6: ...softening systems The operational reliability of the device is assured and prevents automatic make up during major water loss or small leaks Fillset Compact for make up Fillset Compact with integrated...

Page 7: ...t 6 2 Preparatory work Condition of the delivered device Check all screw fittings and electrical connections of the Servitec for proper seating Tighten the screws and fittings as necessary Preparing t...

Page 8: ...ystem near the diaphragm type MAG expansion vessel This ensures that the pressure in the diaphragm type expansion vessel is monitored In this case select the Magcontrol operating mode in the controlle...

Page 9: ...ed for facilities with pressurisation stations and enables flexible operation at constant pressure Demand matched water make up takesplace depending on the measured water level in the expansion vessel...

Page 10: ...e device 20 Level signal 21 Level 18V 22 PE shield Pressure analogue input Pre wired 23 Pressure signal 24 Pressure 18 V 25 0 10 V correcting variable Ball control valve Pre wired 26 0 10 V feedback 2...

Page 11: ...leaned of welding residue and dirt before commissioning The entire facility system is filled with water and all gases have been vented in order to ensure a circulation through the entire system The el...

Page 12: ...trol make up variant 5 Enter the actuating pressure of the heat generator safety valve Safety valvepressure Indicated when selecting the Magcontrol make up variant 6 Enter the minimum operating pressu...

Page 13: ...r a successful vacuum test open the ball valve with dirt trap 6 If the controller displays the Insufficient water error message confirm with Quit The vacuum test is completed Note The obtainable vacuu...

Page 14: ...installed standard Only displayed if YES has been set in the With water meter menu option Make up quantity OK Delete meter yes Set the displayed make up quantity to 0 no The displayed water quantity i...

Page 15: ...omatic make up The Servitec controller monitors the functions Faults are displayed and evaluated For automatic mode you can set three different degassing programmesin the Customer menu see chapter 8 2...

Page 16: ...ting CAUTION Risk of injury dueto pumpstart up Hand injuries may occur when the pumpstarts up if you turn the pumpmotor at the impeller using a screwdriver Switch the pumpto a zero volts state before...

Page 17: ...enu on page 16 ER Code Alarm Floating contact Cause Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Pumpfault Expansion vessel def...

Page 18: ...ot achieved Check power supply 33 Adjustment parameter EPROM parameter memory defective Inform ReflexCustomer Service Quit 34 Main board communication faulty Connecting cable defective Main board defe...

Page 19: ...the housing of the ST 1 dirt trap 6 Open the ball valve upstream of the ST 1 dirt trap 7 Press Auto on the controller s operator panel The Servitec is switched on and the PU pumpis in operation Note...

Page 20: ...cooled down or wear protective safety gloves The operating authority is required to place appropriate warning signs in the vicinity of the device CAUTION Risk of injury dueto pressurised liquid If ins...

Page 21: ......

Page 22: ...SI2003enA 9127373 01 20 ReflexWinkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex de...

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