Reflex Fillcontrol Plus Operating Manual Download Page 7

 

Installation 

 

 

 

Fillcontrol Plus 

 19.10.2020 - Rev. C 

 

English  

 7 

 

 
The pressurisation unit is fitted with a monitoring device for the filling level in 
the expansion vessel. If the filling level drops below the minimum level in the 
expansion vessel, the pressurisation unit sends a signal to the device controller. 
The make-up is released. Mains water is added to the system circuit. 

 

Proceed as follows: 
1. 

In the Customer menu, activate the "Levelcontrol" mode, see chapter 9.2.1 
"Customer menu" o
n page 11 .  

2. 

The filling pressure for make-up with mains water must be at least 1.7 bar 
higher than the "P

0

" minimum working pressure, see chapter 7.2 

"Determining the P

0

 minimum operating pressure for the controller" o

page 8 

.

 

 



Note! 
You may combine the device with softening systems (Fillsoft, for 
example); available as optional accessories, see chapter 4.6 "Optional 
equipment and accessories" on
 page 5 . 

 

6.5

 

Electrical connection 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 

 

Ensure that the system is voltage-free before installing the device. 

 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical 
engineering regulations. 

 

 

 

The following descriptions apply to standard systems and are limited to the 
necessary user-provided connections. 
1. 

Disconnect the system from the power source and secure it against 
unintentional reactivation. 

2. 

Remove the cover. 

 

 DANGER Risk of serious injury or death due to electric shock. Some 

parts of the device's circuit board may still be live with 230 V even after the 
device has been physically isolated from the power supply by pulling out of 
the mains plug. Before you remove the covers, completely isolate the 
device controller from the power supply. Verify that the main circuit board 
is voltage-free. 

3. 

Install a screwed cable gland suitable for the respective cable. M16 or M20, 
for example. 

4. 

Thread all cables to be connected through the cable gland. 

5. 

Connect all cables as shown in the terminal diagram. 

  

For installer supplied fusing, comply with the connected loads of the 
device , see chapter 5 "Technical data" on page 5 . 

6. 

Install the cover. 

7. 

Connect the mains plug to the 230 V power supply. 

8. 

Activate the system. 

The electrical connection is completed. 
 

 

6.5.1

 

Terminal diagram 

 

 

"L" fuse for electronics and solenoid valves 

"N" fuse for solenoid valves 

Solenoid valve (not for motor ball valve) 

Group message 

Not used 

Not used 

RS-485 interface 

Shielding 

Digital inputs 

 

Water meter 

 

Insufficient water 

10  Not used 
11  Pressure analogue input 
12  External make-up demand ("Levelcontrol" only) 
13  Not used 
14  Not used 
15  Mains supply 

 

Terminal 
number 

Signal 

Function 

Wiring 

PE 

230 V power supply via mains 
cable and plug. 

Pre-wired 

13 

COM 

Group message (floating). 

User, 
optional 

14 

NC 

15 

NO 

16 

Not assigned 

External make-up demand for 
level-dependent make-up. 

 

From a pressurisation 
controller, for example. 

(Set the controller to 
"Levelcontrol") 

User, 
optional 

17 

Make-up (230 
V) 

18 

Make-up (230 
V) 

22 

PE (shield) 

Pressure analogue input. 

 

Display at the controller. 

 

Activation of the make-
up. 

  

For the 
"Magcontrol" 
make-up variant 

Pre-wired 

23 

- Pressure 
(signal) 

24 

+ Pressure (+ 
18 V) 

29 

RS-485 interface. 

User, 
optional 

30 

31 

GND 

32 

+ 24 V 
(supply) 

Supply for E1 and E2. 

Pre-wired, 
bridged 

33 

E1 

Contact water meter (in "Fillset 
Impuls", for example), see 
chapter 4.6 "Optional 
equipment and accessories" on
 
page 5 . 

 

Evaluation of the make-
up. 

 

Contact 32/33 closed = 
meter pulse. 

User, 
optional 

 

Summary of Contents for Fillcontrol Plus

Page 1: ...Fillcontrol Plus 19 10 2020 Rev C GB Operating manual Original operating manual...

Page 2: ...ion 6 6 4 Switching and make up variants 6 6 5 Electrical connection 7 6 5 1 Terminal diagram 7 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirem...

Page 3: ...n combination with the signal word Warning indicates imminent danger failure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in...

Page 4: ...ing system 3 Fillcontrol Plus LIS Filling level monitoring for level dependent make up External signal line to the controller PIS Pressure transducer for pressure dependent make up Internal signal lin...

Page 5: ...warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components during installation Wear personal protective equipment helme...

Page 6: ...r selecting the make up variants see chapter 6 4 Switching and make up variants on page 6 6 4 Switching and make up variants Example of a pressure dependent make up with Fillcontrol Plus 1 Fillset 2 F...

Page 7: ...after the device has been physically isolated from the power supply by pulling out of the mains plug Before you remove the covers completely isolate the device controller from the power supply Verify...

Page 8: ...g the power plug into a corresponding outlet The controller is in Stop mode 7 2 Determining the P0 minimum operating pressure for the controller The P0 minimum working pressure for the device is used...

Page 9: ...er Press Auto for automatic operation The Auto LED at the operator panel illuminates to visually signal automatic operation Note The commissioning process is now concluded 8 Operation 8 1 Operating mo...

Page 10: ...me Adjust the Hour Minute and Second display when each begins to flash This time is used for entries in the fault memory Date Adjust the Day Month and Year display when each begins to flash This date...

Page 11: ...r memory Switch to the Parameter memory sub menu Press OK to open the menu Use the buttons to open the sub menu P0 xx x bar Date Time The last 10 entries of the minimum working pressure are stored wit...

Page 12: ...value for the maximum pressure has been exceeded Safety valve defective Insufficient dimensioning of the pipeline to the system Check the actuating pressure of the safety valve Replace the safety val...

Page 13: ...g regulations CAUTION Risk of injury due to pressurised liquid If installation removal or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connection po...

Page 14: ...n the vicinity of the device CAUTION Risk of injury due to pressurised liquid If installation or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connec...

Page 15: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Page 16: ...SI1417enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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