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Operating Instructions

Reelcraft Industries, Inc.  •  2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188  •  Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109  •  [email protected]  •  www.reelcraft.com

Series SW/TW5000 Welding Hose Reels

Low Pressure Model Numbers:

TW5400 OLP

TW5425 OLP

SW5400 OLPT

TW5400 OLPT

TW5425 OLPT

SW5450 OLPT

Read this manual carefully before installing, operating or 

servicing this equipment.

IMPORTANT

Four 5/16” diameter mounting holes

Dimensions

A

14 1/2”

B

13 3/4”

C

9 3/4”

D

2 1/2”

E

6”

• Ensure that reel is properly installed before connecting input and output 

hoses.

• Bleed fluid/gas pressure from system before servicing reel.
• Before connecting reel to supply line, ensure that pressure does not 

exceed maximum working pressure rating of reel.

• Remember, even low pressure is very dangerous and can cause per-

sonal injury or death.

• Be aware of machinery and personnel in work area.
• If a leak occurs in the hose or reel, remove system pressure immedi-

ately.

• A high tension spring assembly is contained within the reel. Exercise 

extreme caution.

• Pull hose from reel by grasping the hose itself, not the control valve.
• Ensure that reel, hose, and equipment being serviced are 
  properly grounded. Use an ohmmeter to check ground 
 continuity.
• If reel ceases to unwind or rewind, remove system pressure immedi-

ately. Do not pull or jerk on hose!

• Treat and respect the hose reel as any other piece of machinery, 

observing all common safety practices.

SAFETY

Personal injury and/or equipment damage may result if proper safety 
precautions are not observed.

Form# 834-696B  Rev: 7/2020

Models TW5400 OLP, TW5400 OLPT, and 
SW5400 OLPT are listed to UL 1351.

IN-SERVICE CAUTION:

•  The user is cautioned not to shut off the fuel gas at the regulator or supply source first, as a flashback may result, and thereby damage the 

hose.

•  Users are cautioned specifically to shut off the gas at the torch first, and then at the regulator or supply source, to limit permeation of gas 

through the hose wall. This should be done when the torch will not be used for periods in excess of 30 minutes.

•  After the flame has been extinguished and the gas turned off at the supply source, it is recommended that any remaining gas be bled to mini-

mize degradation of the rubber during long shutdowns.

•  To prevent an accumulation or concentration of gas that could be explosive or otherwise harmful to personnel, adequate ventillation must be 

provided at all times, particularly in confined areas where fuel gas is being used.

•  Additional advice for minimizing the permeation problem has been supplied by an NWSA member who states “The source of gas (fuel gas 

and oxygen) should be closed before leaving for the day or shift. After the cylinder or manifold valves have been closed, the torch valves 
(both fuel gas and oxygen) should be opened to remove all pressure from hoses.

Summary of Contents for TW5400 OLP

Page 1: ...ressure immedi ately Do not pull or jerk on hose Treat and respect the hose reel as any other piece of machinery observing all common safety practices SAFETY Personal injury and or equipment damage may result if proper safety precautions are not observed Form 834 696B Rev 7 2020 Models TW5400 OLP TW5400 OLPT and SW5400 OLPT are listed to UL 1351 IN SERVICE CAUTION The user is cautioned not to shut...

Page 2: ...S User servicing of the reel is limited to replacing the input output hoses or swivel only Refer all other repairs to an autho rized service person or directly to Reelcraft Industries Inc Failure to do so can result in personal injury and or equipment damage and may void the warranty Caution Rewind hose on reel then bleed pressure from sys tem before performing the following procedures 1 Replace h...

Page 3: ...Series SW TW5000 Welding Hose Reels www reelcraft com Page 3 11 1 2 3 4 6 5 8 7 10 12 13 14 15 16 30 29 28 27 26 25 24 23 22 21 20 19 18 17 13 9 32 33 34 35 36 37 31 31 32 33 34 36 Series TW Series SW ...

Page 4: ...103 18 10 32 x 3 8 Nyloc Nut 1 S82 15 S82 15 S82 15 S82 15 S82 15 S82 15 19 Latch Bumper 1 S400021 S400021 S400021 S400021 S400021 S400021 20 10 24 x 3 8 Screw 1 S32 136 S32 136 S32 136 S32 136 S32 136 S32 136 21 Latch Bushing 1 S400012 S400012 S400012 S400012 S400012 S400012 22 Latch Spring 1 S400018 S400018 S400018 S400018 S400018 S400018 23 10 32 x 3 8 Machine Screw 5 300001 300001 300001 30000...

Page 5: ...servando todos los procedimientos comunes de seguridad Seguridad Si no se observan las precauciones adecuadas de seguridad pueden pro ducirse lesiones personales y o daños al equipo Form 834 696B Rev 7 2020 PRECAUCIÓN EN EL TRABAJO Se advierte al usuario que no cierre primero el gas combustible en el regulador o la fuente de suministro ya que podría producirse un retroceso de la llama y por lo tan...

Page 6: ...rvicio que el usuario puede prestar al carrete se limita únicamente al reemplazo de las mangueras de entrada salida o la rótula Dirija todas las demás reparaciones a una persona de servicio autorizada o directamente a Reelcraft Industries Inc Si no lo hace pueden producirse lesiones personales y o daños a los equipos y puede anular la garantía ATENCIÓN rebobine la manguera en el carrete y luego pu...

Page 7: ...ries SW TW5000 Carretes para Soldadura Page 7 www reelcraft com 11 1 2 3 4 6 5 8 7 10 12 13 14 15 16 31 29 28 27 26 25 24 23 22 21 20 19 18 17 13 9 32 33 34 35 36 37 31 31 32 33 34 36 Series TW Series SW ...

Page 8: ... 10 32 x 3 8 1 S82 15 S82 15 S82 15 S82 15 S82 15 S82 15 19 Tope de retención 1 S400021 S400021 S400021 S400021 S400021 S400021 20 Tornillo 10 24 x 3 8 1 S32 136 S32 136 S32 136 S32 136 S32 136 S32 136 21 Buje de retención 1 S400012 S400012 S400012 S400012 S400012 S400012 22 Resorte de retención 1 S400018 S400018 S400018 S400018 S400018 S400018 23 Tornillo para metales 10 32 x 3 8 5 300001 300001 ...

Page 9: ...té Des blessures corporelles et ou des dégâts matériels peuvent survenir si des précautions de sécurité adéquates ne sont pas observées Form 834 696B Rev 7 2020 PRÉCAUTIONS DURANT LE SERVICE L utilisateur est avisé de ne pas couper le gaz carburant en premier au niveau du régulateur ou de la source d alimentation il pourrait en résulter un retour de flamme qui endommagerait le tuyau L utilisateur ...

Page 10: ...en serrant le connecteur de tuyau Instructions de service Les interventions de l utilisateur sur le dévidoir sont limitées au remplacement des tuyaux d entrée ou de sortie ou du pivot Confiez toutes les autres réparations à un agent de service agréé ou directement à Reelcraft Industries Inc Sinon vous risquez des blessures corporelles et ou des dommages sur l équipement et cela peut annuler la gar...

Page 11: ...Sèrie SW TW5000 Dèvidoirs pour soudage www reelcraft com Page 11 11 1 2 3 4 6 5 8 7 10 12 13 14 15 16 31 29 28 27 26 25 24 23 22 21 20 19 18 17 13 9 32 33 34 35 36 37 31 31 32 33 34 36 Sèrie TW Sèrie SW ...

Page 12: ... 3 8 1 S82 15 S82 15 S82 15 S82 15 S82 15 S82 15 19 Butée de verrouillage 1 S400021 S400021 S400021 S400021 S400021 S400021 20 Vis 10 24 x 3 8 1 S32 136 S32 136 S32 136 S32 136 S32 136 S32 136 21 Bague de verrouillage 1 S400012 S400012 S400012 S400012 S400012 S400012 22 Ressort de verrouillage 1 S400018 S400018 S400018 S400018 S400018 S400018 23 Vis de tôlerie 10 32 x 3 8 5 300001 300001 300001 30...

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