ReelCraft RS7000 Series Operating Instructions Download Page 3

Series RS7000 / RSTW7000 Hose Reels

www.reelcraft.com

Page 3

ADJUSTMENTS

Warning:

 Use extreme caution; reel under tension. Avoid releas-

ing latch mechanism. If necessary, adjust spring tension on reel 
by adding or removing wraps of hose from spool, one wrap at a
time, until desired tension is obtained. Add wraps to increase 
tension. Remove wraps to decrease tension.

SERVICE INSTRUCTIONS

User servicing of the reel is limited to replacing input/output 
hoses only. Refer all other repairs to an authorized service
person or directly to Reelcraft. Failure to do so can result in per-
sonal injury and/or equipment damage and may void the
warranty. 

Warning:

 Rewind hose on reel, then bleed pressure 

from system before performing the following procedures.

1. Replace hoses in accordance with procedures given in 

“Installation Instructions” section of this manual.

Caution:

 When replacing drive spring, hold the center of the 

spring down as the hub is pulled out. If the center is allowed
to raise up, the spring may escape from it’s container with 
enough force to cause injuries.
2. All mating moving parts are to be lubricated with Perma Bond 

or Loctite anti-seize compound.

When disposing of old or broken spring assemblies, the coils 
should be welded or wired together to prevent possible injury to 
scrap handling personnel.

SERVICE TO CLUTCH MECHANISM

1.  To access the clutch remove set screw (13) indicated in below figure.
2.  Remove spool assembly from reel base (2).
3.  Remove shaft (24) and pinion gear (26) Note: floats freely and removes without tools
4.  Remove clutch plate (22) by removing 4 bolts (19) to access clutch.
5.  Inspect the clutch mechanism for excess ware or damage, if required remove and replace (no special tools required)
6.  Before replacing the clutch inspect bearing (28) replace if there is excess ware.
7.  Replace clutch assembly (20) in housing (21), ensure exposed shoes are facing the base side
8.  Reinstall cover plate (22) with lock washers (23) between plate and hex couplings (25), reinstall bolts (19)
9.  Align key way in clutch assembly (20) with key way in shaft (24) and install shaft through bearing (28) in base. Orient shaft so 

longer key way faces base side.

10.  Inspect gear (26) if in good condition reinstall gear onto shaft (24)
11.  Reinstall spool assembly and test reel for clutch functionality.

Summary of Contents for RS7000 Series

Page 1: ...round continuity If reel ceases to unwind or rewind remove system pressure immedi ately Do not pull or jerk on hose Treat and respect the hose reel as any other piece of machinery observing all common safety practices SAFETY Personal injury and or equipment damage may result if proper safety precautions are not observed Form 1311 1119 Rev 1 2020 IN SERVICE CAUTION FOR WELDING HOSE REELS RSTW Model...

Page 2: ...chanism Apply pipe thread sealant to all threads 1 Manually turn sheave 10 until spring is tight back off 3 turns then latch 2 Route output hose 11 through guide arm bracket 2 U bolts 12 then through cutout 13 in spool as indicated in illustra tion 3 Connect output hose 11 to swivel 14 as indicated in illus tration 4 Tighten U bolts 12 5 Charge inlet and outlet hoses Momentarily open control valve...

Page 3: ...orce to cause injuries 2 All mating moving parts are to be lubricated with Perma Bond or Loctite anti seize compound When disposing of old or broken spring assemblies the coils should be welded or wired together to prevent possible injury to scrap handling personnel SERVICE TO CLUTCH MECHANISM 1 To access the clutch remove set screw 13 indicated in below figure 2 Remove spool assembly from reel ba...

Page 4: ...600017 S600017 S600017 S600017 S600017 15 Bumper Stop Assembly 1 None 1 HR1004 3 None 1 HR1004 3 None 2 HR1004 3 None 3 HR1004 3 16 5 16 18 Lock Nut 4 300107 300107 300107 300107 300107 300107 300107 300107 17 20 x 5 8 Hex Nut 1 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 S280 8 18 625 Vinyl cap 1 263205 263205 263205 263205 263205 263205 263205 263205 19 5 16 18 x 1 2 Whiz Lock 8 S44 10 S44 ...

Page 5: ... 4 263216 263216 263216 263216 263216 263216 263216 263216 26 Pinion gear 1 263182 263182 263182 263182 263182 263182 263182 263182 Hose Assembly None 5 260043 None 8 260043 None 9 260044 None 5 260044 Hose Identification Sticker S263210 S263210 S263210 S263210 S263210 S263210 S263210 S263210 Hose I D x Length None 3 8 x 50 None x 50 None x 50 None 3 8 x 50 Reel Inlet Connection NPT F NPT F NPT F ...

Reviews: