CE Spring Driven Cord Reels
www.reelcraft.com
Page 3
2. Remove power from reel.
3. Remove access cover (1).
4. Reapply power to reel.
5. Check for correct voltage (220 V AC)
at terminal strip (2). If voltage read-
ing is correct, replace output electri-
cal cord/work device (refer to Service
Instructions). If voltage reading is incor-
rect, proceed to step 6.
6. Remove power from reel.
7. Using ohmmeter, check continuity of
input electrical cord. If cord checks
good, proceed to step 8. If cord is faulty,
replace it (refer to Service Instructions).
8. Remove brush holder/brushes from reel
and inspect (refer to Service Instructions).
Replace defective components then pro-
ceed to step 9.
9. Reapply power to reel.
10. Check for correct voltage (220 V AC) at
terminal strip (2). If voltage reading is
still incorrect, replace defective collector
assembly (refer to Service Instructions).
11. Replace access cover (1).
Service Instructions
Maintain reel by following the service instruc-
tions given below. Refer all other repairs, other
than those listed, only to an authorized service
person or directly to Reelcraft. Failure to do so
can result in personal injury and/or equipment
damage and may void the warranty (refer to
page 5 when referencing parts).
WARNING:
Remove power from reel
before performing any of the following
procedures.
Replacing the Output Electrical
Cord/Work Device
WARNING:
Use extreme caution, reel under
tension. Avoid releasing latch mechanism.
1. Pull output electrical cord from reel until
fully extended, then latch.
2. Remove output electrical bumper stop
(7).
3. Disconnect output electrical cord/work
device (12) at terminal strip (10).
4. Remove strain relief (8). Remove output
electrical cord/work device.
5. Install replacement electrical cord/work
device by reversing steps 2 through 4.
6. Release latch and rewind electrical cord
on reel.
7. Replace access cover (1).
Replacing the Input Electrical Cord
WARNING:
Use of 2 or 3 prong plugs on
cord reels equiped with GFCI receptacles may
cause a potential malfunction of the GFCI
receptacle.
1. Remove wire nuts (15) securing input
electrical cord to collector assembly (13).
2. Remove 90 degree elbow (9).
3. Remove input electrical cord.
4. Remove 280 mm of outer jacket from
replacement input electrical cord (input
electrical cord wires must protrude a
minimum of 150 mm from center of col-
lector assembly).
5. Install replacement input electrical cord
by reversing steps 1 through 3.
6. Replace access cover (1).
Replacing the Brush
Holder/Brushes
1. At terminal strip (10), remove wires con-
necting brushes (11) to terminal strip.
2. Remove lock nuts (3) securing brush
holder (6) to reel. Relocate cable clamp
temporarily and remove brush holder.
3. Remove brushes (4) from brush holder
(6).
4. Install replacement brush holder/brushes
by reversing steps 1 through 3. Upon
completion of installation, adjust brush-
to-ring alignment by loosening nuts (5)
and sliding finger assembly (2).
Replacing the Collector Assembly
1. Remove wire nuts (15) securing input
electrical cord to collector assembly.
2. At terminal strip (10), disconnect wires
(11) connecting brushes (4) to terminal
strip.
3. Remove lock nuts (3) securing brush
holder (6) to reel. Relocate cable clamp
temporarily and remove brush holder.
4. Remove snap ring (14).
5. Remove collector assembly (13).
6. Install replacement collector assembly
by reversing steps 1 through 5. Upon
completion of installation, adjust brush-
to-ring alignment by loosening nuts (5)
and sliding finger assembly (2).
7. Replace access cover (1).
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