Redpath Urban Series Instructions & Illustrations Download

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Urban Polycarbhouses

16 Bounty Place, Kelvin Grove, Palmerston North 4414

Freephone: 0508 733 728

www.redpath.co.nz

As of 22.09.14

PLEASE READ Instructions & Illustrations for Polycarbhouse

1.92m x 2.56m or 1.92m x 3.2m

Summary of Contents for Urban Series

Page 1: ...Polycarbhouses 16 Bounty Place Kelvin Grove Palmerston North 4414 Freephone 0508 733 728 www redpath co nz As of 22 09 14 PLEASE READ Instructions Illustrations for Polycarbhouse 1 92m x 2 56m or 1 92m x 3 2m ...

Page 2: ...2 18 25 22 21 39 17 36 31 29 28 24 23 30 36 33 32 31 30 30 30 35 19 34 ...

Page 3: ...3 12 6 42 15 5 16 41 1 2 3 9 10 11 4 14 ...

Page 4: ...onal Angle 2 2 34 Small Door Track Support 1 1 35 Rear End Cill 1 1 36 Rear End Glazing Bars 2 2 37 Rear End Horizontal Angle 1 1 38 Rear End Diagonal Angle 2 2 39 Corner Bars in Two Packs 8 8 40 Cantilever 2 4 41 Black Rubber Draught Excluder 2 2 42 Black Door Skid 1 1 43 Polycarbonate sheeting see last page of instructions included cut to length 44 20mm square aluminium strongbacks tape included...

Page 5: ...Polycarb from strong wind can will travel some distance and can be a dangerous hazard for property and persons surrounding the Polycarbhouse Gloves should be worn Protective eyePolycarbes should be worn If your greenhouse is a painted one there are a few 1 8 holes in the ends of some bars These are jig holes for powder coating and have no bearing on construction Key point WHEN CONSTRUCTING A PAINT...

Page 6: ...o be laid construct it as shown ensuring that dimensions A B are not exceeded as these are precise outside measurements enabling the cill to overhang the edges ENSURE that the base is square by measuring across the corners only when equal is it square Check the level using a builder s spirit level MODEL A actual base size width B actual base size length C actual base size Diagonal 2 56m length 1 9...

Page 7: ...ping out of the glazing bar 4 Fix the cill to the middle glazing bar by pushing the bolt through the hole in the cill unit and tightening as before 5 Correctly position the cill on the outermost glazing bars by pushing the bolts through the holes in the cill but do not put the nuts on yet 6 Place the angled tie bar over these bolts so that they point outwards towards the ends of the eaves bar They...

Page 8: ...8 Lay out the component parts on the ground as though you were standing on the inside of a completed greenhouse i e with the bolt slots uppermost SIDE FRAME ASSEMBLY ...

Page 9: ...d in the general assembly for fixing the ridge eave and cill to the ends Now secure the ridge Gusset Plate and Eaves Gusset Plates by inserting bolts through the plates and into the holes punched in the flange of the corner bar at the apex and eave 3 Attach the bottom cill or built in base to the side corner bars by inserting a bolt through the hole in the flange of the corner bar and into the slo...

Page 10: ...marked R on the outside which indicates that they meet at the ridge They are also mitred at both ends If you have a painted greenhouse there is no letter R on the corner bar You must ensure that the middle hole is nearer to the ridge plate than the eaves plate Key Point ...

Page 11: ...ith the two outside slots facing upwards as illustrated not downwards 3 The two short horizontal braces attach to the top bolt in the gusset plate and the vertical glazing bars 4 Stand the frame up and fix the small angle door track support to the right hand side corner bar viewed from outside See front of assembly 5 Bolt the door track to the main door track support and the door track support ang...

Page 12: ...12 DOOR END ASSEMBLY Viewed from inside ...

Page 13: ...ore assembling the doors Alternatively you could insert the screws into the screw eyes of the door panels before assembling the door this would have the effect of pre self tapping the panels prior to assembly making assembly easier 4 Fix the top left hand side with the longer screw provided Put the screw through the door catch so that the serrated part is facing outwards and upwards Next slip tow ...

Page 14: ...14 DOOR FRAME ASSEMBLY Do not fit the door to the gable at this stage wait until the structure is fully assembled prior to glazing ...

Page 15: ...e bottom rail uppermost The top rail is arranged in such a way that the squared off end is to the bottom and the hooked hinge uppermost 3 Slide the glazing beading into the slots in the side and top rails and trim to suit 4 Insert a bolt into each end of the side rail bolt slots put these bolts through the holes in the top and bottom rails add nuts and lightly tighten Check that all joints are sec...

Page 16: ...16 ASSEMBLY OF GREENHOUSE UNIT ...

Page 17: ... the bottom bolt put a nut on and tighten up Key point 5 The bottom cill or build in base attaches to the inside of the corner bar The bolt placed in the corner bar bolt slot at gable end assembly will slide down into the slotted hole at the end of the cill For the built in base model the base leg attached at frame assembly can now be attached to the gable end in a similar way to its attachment to...

Page 18: ...of glazing bars They can now be attached to the ridge and gutter Attach them to the ridge first by sliding a bolt into the bolt slot of the glazing bar inserting it through the hole in the flange of the ridge Put a nut on and tighten up Do the same with the rest of the roof bar N B remember to omit two roof bars if you have a partition one each side ...

Page 19: ...s permanent base 10 Before bolting the bottom of the roof bar to the flange of the eave bar insert extra bolts as follows Then attach the final nut and bolt to the eave bar as illustrated The hinge is a ball and socket joint the ball being on the top of the vent the socket on either side of the ridge running the full length of the structure Key point The vent can go in any position except adjacent...

Page 20: ...en the concrete has gone off back fill with the soil excavated earlier on BRICK BASE When anchoring the frame to a brick base you need to drill through the cill and into the brick Insert a timber or plastic plug into the hole in the brick and screw the cill down using a treated screw Position the hole in the cill as near to the angle corner as possible so that when you glaze the screw is on the in...

Page 21: ...t each end KEY POINT The glazing IS 6MM thickness Polycarbonate twin wall sheeting The Polycarbonate sheeting has printing on its protective film to indicate which face MUST FACE to the outside UV Shielded side Start with the PolyCarb on the side Insert 4 or 6 stainless steel clips as illustrated on either side of the panel The upper 2 clips approx 13mm from the top edge of the PolyCarb the bottom...

Page 22: ...ct 20mm square Aluminium Strongbacks are supplied with this Polycarbonate greenhouse to strengthen the Polycarbonate sheeting assist in preventing it from bowing and to give improved performance in windy conditions You will need to fit a 75mm piece of the white double sides 3mm thick foam tape to each end of each strongback The strongbacks are positioned as shown in the below pictures and the draw...

Page 23: ... roof of the greenhouses and Polycarbonate is used on the side walls of the greenhouse The fitment of the glass to the roofing is different The C shaped stainless steel band clips shown in the picture below are used to secure the panes of glass to the roof bars Also the overlap clips as shown on page 21 are used where the glass sheets overlap themselves ...

Page 24: ...24 ...

Page 25: ...on that these coatings are able to offer This might include damage from chemical sprays or paints excessive humidity etc 6 The warranty is not transferable and only applies to new building sales 7 This pro rata warranty requires that basic maintenance completed by the customer E G regular cleaning avoidance of poor operating conditions 8 Any warranty claim must be advised in writing to Redpath Pac...

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