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Redpath Statesman 2.43m x 3.65m, Instructions & Illustrations, Page: 4 / 27

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Redpath Statesman 2.43m x 3.65m Instructions & Illustrations Download Page 4

4 

 

PARTS LIST – FOR POLYCARBHOUSE SERIES  

 

 

 

 

 

 

 

 

 

 

 

2.57m x 3.80m   

2.57m x 5.04m 

 

1.

 

Ridge 

 

 

 

 

 

 

 

 

1 

 

 

1 

2.

 

Gutter/Eave   

 

 

 

 

 

 

 

2 

 

 

2 

3.

 

Side Cill 

 

 

 

 

 

 

 

 

2 

 

 

2 

4.

 

Side Angle 

 

 

 

 

 

 

 

 

4 

 

 

8 

5.

 

Door End Cill   

 

 

 

 

 

 

 

1 

 

 

1 

6.

 

Rear End Cill   

 

 

 

 

 

 

 

1 

 

 

1 

7.

 

Rear End Angle   

 

 

 

 

 

 

1 

 

 

1 

 

 

 

8.

 

Short Door End Glazing Bar 

 

 

 

 

 

2 

 

 

2 

9.

 

Long Door End Glazing Bar  

 

 

 

 

 

2 

 

 

2 

10.

 

Diagonal Angle   

 

 

 

 

 

 

2 

 

 

2 

11.

 

Short Horizontal Angle 

 

 

 

 

 

 

2 

 

 

2 

12.

 

Medium Horizontal Angle   

 

 

 

 

 

2 

 

 

2 

 
 

 

13.

 

Short Rear End Glazing Bar 

 

 

 

 

 

2 

 

 

2 

14.

 

Long Rear End Glazing Bar  

 

 

 

 

 

2 

 

 

2 

15.

 

Diagonal Angle   

 

 

 

 

 

 

2 

 

 

2 

16.

 

Corner Bars in 2 packs of 4  

 

 

 

 

 

8 

 

 

8 

17.

 

Roof Bars 

 

 

 

 

 

 

 

 

10 

 

 

14 

18.

 

Side Bars 

 

 

 

 

 

 

 

 

10 

 

 

14 

 
 
19.

 

Roof Diagonal Angle 

 

 

 

 

 

 

2 

 

 

4 

20.

 

Roof Vent Pack (made up of 2 side rails, 

 

 

 

 

2 

 

 

4 

1 top rail, 1 bottom rail, 1 slam bar)  

        21.  Door Panel Pack (made up of 1 top panel,    

 

 

 

1 

 

 

1 

             1 bottom panel, 3 intermediate panels, 
             1 Door track support) 

 

The Double Door Panel Set does not have the door track support in it – it has double the amount of panels 

 

 
 

22.  Door Posts (In pairs) 

 

 

 

 

 

 

1 

 

 

1 

 

 

N.B. Double Door has 2 pairs 

 

23.  Cantilevers T-Bar-Brace   - Small   

 

 

 

 

3 

 

 

- 

 

 

 

 

 

- Large   

 

 

 

 

6 

 

 

13 

 

24.  Bag of Fittings 

 

 

 

 

 

 

 

1 

 

 

1 

 

25.  Glazing Beading   

 

 

 

 

 

 

400 

 

 

500 

 

26.  Gusset Plates  

- Eave   

 

 

 

 

 

4 

 

 

4 

 

 

 

 

- Ridge   

 

 

 

 

 

2 

 

 

2 

 

27.  Casement Stays   

 

 

 

 

 

 

2 

 

 

4 

 

28.  Top Door Track   

 

 

 

 

 

 

1 

 

 

1 

        29.  Polycarbonate sheeting (see last page of instructions) included cut to length 
        30.  20mm square aluminium stron tape included (tape not fitted) 
        31.  Aluminium tape to seal the top edges of the polycarbonate included (not fitted) 
 

 

 

The polycarbonate is supplied in pre-cut lengths. The aluminium sealing tape (supplied) will need to be 
applied to the top edge of each sheet as you fit them. The aluminium strongbacks, will also need to be 
applied in locations shown to prevent polycarbonate ‘bend’ and give superior wind resistance (add a 75mm 
piece of the double sides tape to each end of the 20mm square aluminium strongbacks)

 

Tapes together  
And marked “side” 

Taped together and 
marked “Door End” 

Summary of Contents for Statesman 2.43m x 3.65m

Page 1: ...ons Illustrations for the Redpath Statesman Series Polycarbonate greenhouse 2 57m x 3 80m or 2 57m x 5 04m 16 Bounty Place Kelvin Grove Palmerston North 4414 Freephone 0508 733 728 www redpath co nz Effective from 15 Oct 20 ...

Page 2: ...2 ...

Page 3: ...3 IF SUPPLIED ...

Page 4: ...rack support in it it has double the amount of panels 22 Door Posts In pairs 1 1 N B Double Door has 2 pairs 23 Cantilevers T Bar Brace Small 3 Large 6 13 24 Bag of Fittings 1 1 25 Glazing Beading 400 500 26 Gusset Plates Eave 4 4 Ridge 2 2 27 Casement Stays 2 4 28 Top Door Track 1 1 29 Polycarbonate sheeting see last page of instructions included cut to length 30 20mm square aluminium strongbacks...

Page 5: ...hen this measurement is equal is the base square Check the level using a builder s spirit level in directions A B C The building its Polycarbonate cladding relies on the buildings base being level in all directions The height of the base is typically up to 150mm above ground level with a portion of the base being below ground level If using Timber for the base the base will need to be secured to t...

Page 6: ...tilizers fungicides and insecticides etc in the Polycarbhouse Do not use chemicals that are for outside use only Always read the labels very carefully Do not push or lean on the PolyCarb panels Do not lean weighty objects onto the PolyCarb Use extra care when moving heavy or awkward objects such as tables poles internal frames etc within or near the Polycarbhouse Do not latch the door when anybody...

Page 7: ...ix the combined eaves and gutter bars to the glazing bars by pushing the bolt previously inserted through the holes in the lower flange of the eave and secure with a nut Ensure that the glazing bar is pushed up under the gutter and is tight up against the inside shoulder of the eave Key Point Do the same with the rest of the glazing bars 4 Fix the cill in a similar way to 3 above but start with th...

Page 8: ...orner bars taking care not to stretch the material Trim off any surplus level with the end of the bars N B The corner bars have 3 grooves to receive the glazing bead do not put any in the middle one Key point 3 Lay out the components of the frame on the ground as though you were standing on the inside i e with the bolt slots uppermost Ensure that having correctly identified the roof from the side ...

Page 9: ...9 G R GR GLAZING RUBBER GR GR GR GR GR GR NO Glazing Bead ...

Page 10: ...l in a similar manner to 11 above the two longer bars to the middle holes and the shorter ones to the outer holes Before attaching the nuts to the longer bars place the diagonal angles onto the bottom bolt and put a nut on fingertip tight only Attach the other end of the angle brace to the bottom bolt of the eave gusset plate put on the nut and finger tip tighten Key Point Do the same with the oth...

Page 11: ...d cill marked door end 1 Main door Track Support this section is taped up with the door panels not with the door end Key point From the main bag of fittings you need Nuts bolts glazing beading and gusset plates 1 large ridge plate 2 small eave plates Remember these plates are not in the pack of fittings but are taped together with the casement stays elsewhere in the box ...

Page 12: ...hat attach to the 2 shorter vertical glazing bars at a point immediately above where the diagonal angle bolts to the bar then to the longer middle bars horizontally along which thus ensures the doorway remains well braced and perpendicular 4 The main door track support taped up with the door panels can now be fitted at a point half way between the horizontal angle and the corner bar It is importan...

Page 13: ...om unequal angle PROCEDURE 1 Follow the text and drawing on the previous pages as the construction is the same apart from some bars being shorter longer and thicker 2 Having fitted the main door track support in a similar way to the single one you must not fit the short glazing bar that goes above it at this stage Key point This will be fitted later when the doors have been installed see later tex...

Page 14: ...ttom rail uppermost The top rail is arranged in such a way that the squared off end is to the bottom and the hooked hinge uppermost 3 Slide the glazing beading into the slots in the side and top rails and trim to suit 4 Insert a bolt into each end of the side rail bolt slots put these bolts through the holes in the top and bottom rails add nuts and lightly tighten Check that all joints are secure ...

Page 15: ...els with the No 8 half inch self tapping screws DO NOT fix the top left hand side screw yet The screw will go in more easily and without danger of trying to go crooked if you can put a small amount of grease on the screw before assembling the doors Alternatively you could insert the screws into the screw eyes of the door panels before assembling the door this would have the effect of pre self tapp...

Page 16: ...iece of the door Push up to the top of the door and trim off surplus at the bottom With pair of pliers squeeze the groove together at the bottom so that the rubber will not slip down when the door is in its upright position 9 Do not fit the door to the gable at this stage wait until the structure is fully assembled prior to glazing ...

Page 17: ...of one of the handed doorposts Insert bolts into the bolt slot of one of the handed doorposts attach the angle and put on and tighten the nuts ASSEMBLY OF THE GREENHOUSE UNIT PROCEDURE 1 With the help of a willing assistant stand up the rear gable and one of the sides Standing on the inside of the structure with the gutter facing away from you insert the eave gutter bar into the gap between the co...

Page 18: ...18 ...

Page 19: ...ghten the nuts 7 The roof bars can now be attached to the structure but first you must slide the glazing beading into the bars and trim to suit Key Point Attach the bars firstly at the ridge sliding a bolt into the bolt slot of the roof bars and placing the bolt through the holes in the flanges of the ridge Put a nut on and immediately prior to tightening ensure that the roof bar is pushed up hard...

Page 20: ...e ridge bolts to the corner bars at the rear end The angle travels diagonally down to the first glazing bar at the eave gutter You fit one each side at the rear of the greenhouse If you have the longer house you put another 2 at the front end 11 You can now attach the T bar cantilevers which bolt to the sidebars and roof as indicated in point 8 Before tightening these cantilevers up make sure ther...

Page 21: ...E TIMBER OR CONCRETE Having built your base level and square and to the outside measurements given on page 4 sit the greenhouse onto the base The 4 cills will lip over the edge of the base and will protrude approx 7mm all the way round Drill through the cill and into the timber brickwork screw through the hole using a treated screw and washer Create an anchor point every 610mm i e at each glazing ...

Page 22: ...s no hole for the screw but it will easily push into the tube and screw up Key point You only require one tube per vent on the left hand side of the vent socket viewed from inside the greenhouse Having slid the vents form the end of the ridge to the desired position you can now fit the slam bars to the 2 glazing bars Utilise the bolts you inserted during general assembly and position the slam bars...

Page 23: ...t each end KEY POINT The glazing IS 6MM thickness Polycarbonate twin wall sheeting The Polycarbonate sheeting has printing on its protective film to indicate which face MUST FACE to the outside UV Shielded side Start with the PolyCarb on the side Insert 4 or 6 stainless steel clips as illustrated on either side of the panel The upper 2 clips approx 13mm from the top edge of the PolyCarb the bottom...

Page 24: ...ct 20mm square Aluminium Strongbacks are supplied with this Polycarbonate greenhouse to strengthen the Polycarbonate sheeting assist in preventing it from bowing and to give improved performance in windy conditions You will need to fit a 75mm piece of the white double sides 3mm thick foam tape to each end of each strongback The strongbacks are positioned as shown in the below pictures and the draw...

Page 25: ... roof of the greenhouses and Polycarbonate is used on the side walls of the greenhouse The fitment of the glass to the roofing is different The C shaped stainless steel band clips shown in the picture below are used to secure the panes of glass to the roof bars Also the overlap clips as shown on page 23 are used where the glass sheets overlap themselves ...

Page 26: ...26 ...

Page 27: ...on that these coatings are able to offer This might include damage from chemical sprays or paints excessive humidity etc 6 The warranty is not transferable and only applies to new building sales 7 This pro rata warranty requires that basic maintenance completed by the customer E G regular cleaning avoidance of poor operating conditions 8 Any warranty claim must be advised in writing to Redpath Pac...

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