RedMax 96767200101 Operator'S Manual Download Page 23

Safety System

The machine is equipped with a safety system 

that prevents starting or driving under the 

following conditions.
The engine can only be started when:

•  the mower deck is disengaged.
•  the steering controls are in the outer, locked 

neutral position.

•  the park brake is on.

Make daily inspections to ensure that the safety 

system works by attempting to start the engine 

when one of the conditions is not met. Change 

the conditions and try again.
If the machine starts when one of these 

conditions is not met, turn the machine off and 

repair the safety system before using the machine 

again.
Make sure the engine stops when the park brake 

is not engaged and the operator leaves the 

seated position.
Check that the engine stops if the mower blades 

are engaged and the driver temporarily moves off 

the driver’s seat.

IMPORTANT INFORMATION 

 To be able to 

drive, the driver must sit in the seat and release 

the park brake before the steering controls can 

be moved into the neutral position, otherwise 

the engine will stop.

Tire Pressures

All tires must be at 15 psi / 103 kPa / 1 bar.

IMPORTANT INFORMATION 

 DO NOT add 

a tire liner or foam fill material to the tires. 

Excessive loads created by foam filled tires will 

cause premature failures.

Only use O.E.M. specified tires.

Park Brake

Visually check that no damage is found on the 

lever, links, or switch belonging to the park brake. 

Perform a standstill test and check that there is 

sufficient braking. For park brake adjustments, 

contact the RedMax service workshop.

  WARNING

!  Faulty adjustment will result 

in reduced braking and can cause an accident.

Cutting Blades

  CAUTION!

  Blades are sharp. Protect 

your hands with gloves and/or wrap blades with 

a heavy cloth when handling.
The sharpening of blades must be 

carried out by an authorized service 

workshop.

For the best mowing effect, it is important that 

the blades are well sharpened and not damaged. 

Replace blades that have been bent or cracked 

when hitting obstacles.
Let the service workshop decide whether a blade 

with large nicks can be repaired/ground or must 

be replaced. Balance the blades after sharpening. 

Check the blade mounts.

Blade Replacement

1. Remove blade bolt by turning it counter 

clockwise.

2. Install new or re-sharpened blade with 

stamped GRASS SIDE facing towards 

ground/grass (down) or THIS SIDE UP facing 

deck and cutter housing.

3. Install and tighten blade bolt securely.
4. Torque blade bolt to  45-55 ft/lbs (61-83 Nm).

IMPORTANT INFORMATION  

The special 

blade bolt is heat treated. Replace it with a 

RedMax bolt if required. Do not a use lower 

grade hardware than specified.

Caster Wheels

Check every 200 hours. Check that wheels rotate 

freely. 

Foam filled tires or solid tires will void the 

warranty.
To replace, remove nut and caster bolt. Pull the 

wheel out of the yoke and take care with the 

spacer. Reinstall in reverse order. Tighten the 

caster bolt and torque to 45 ft-lbs (61 Nm).

23

MAINTENANCE

Summary of Contents for 96767200101

Page 1: ...read the operator manual carefully and make sure you understand the instructions before using the machine Gasoline containing a maximum of 10 ethanol E10 is permitted for use in this machine The use o...

Page 2: ...onoxide which is an odorless colorless poisonous gas Do not use the machine in enclosed spaces WARNING Failure to follow cautious operating practices can result in dangerous injury to the operator or...

Page 3: ...3 Blade Switch 13 Fuel Shut Off Valve 13 Service Meter 13 Cutting Height Lever 13 Fuse 14 Tracking 14 Hydro Release Levers 14 Fuel Tank 14 To Adjust The Seat 15 OPERATION 16 Training 16 Operating on H...

Page 4: ...e sure that the machine is correctly attached DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use much more caution when towing Do not let children or oth...

Page 5: ...an be found on the printed plate affixed to the engine compartment Stated on the plate from the top are The machine s type designation I D The manufacturer s type number Model The machine s serial num...

Page 6: ...ication to tell the reader of a risk of material damage particularly if the reader neglects to obey the instructions in the manual Used also when there is a possibility for misuse or misassembly R N R...

Page 7: ...ll instructions on the machine and in the manual before starting It is recommended that someone knows that you are mowing and can give aid if there is an injury or accident Those who operate maintain...

Page 8: ...efore storage Personal Safety Equipment Make sure that first aid equipment is near at hand when using the machine Do not use the machine when barefoot Always wear protective shoes or boots Steel toe c...

Page 9: ...each use and leave space for the fuel to expand because the heat from the engine and the sun can otherwise cause the fuel to expand and overflow General Maintenance Do not use the machine indoors or...

Page 10: ...r or truck The two front and rear tie down straps must be used and directed down and out from the machine Check and abide by local traffic regulations before transporting the machine on roads Use an a...

Page 11: ...he engine is made via belt driven hydraulic pumps Using the left and right steering controls the flow is regulated and thereby the direction and speed 1 Motion control levers 2 Park brake 3 Tracking b...

Page 12: ...tion The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other s...

Page 13: ...off and on five times at one second intervals To service the engine and mower see the Service Journal of this manual NOTE The service meter operates clocks hours only when the engine is running Be sur...

Page 14: ...y turn in the left tracking bolt until unit tracks straight Hydro Release Levers Transaxle bypass linkages must be engaged when pushing or pulling the mower The release levers are located on each side...

Page 15: ...engine while in storage To avoid engine problems the fuel system must be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carbure...

Page 16: ...ong as the control levers have not been moved forward or backwards the mower will not move Slowly move both control levers forward slightly This will let the mower start moving forward in a straight l...

Page 17: ...the park brake the engine will shut off 2 Move the steering controls inwards out of the neutral position N 3 Push the release button on the cutting height lever move lever to the pin and then release...

Page 18: ...tional changes Mowing Tips Observe and flag rocks and other fixed objects to avoid collisions Begin with a high cutting height and reduce it until the desired mowing result is attained Cut the average...

Page 19: ...he hydro bypass levers on both sides pull both steering park brake controls inwards and push machine When pushing or pulling the mower engage the EZT bypass linkages The EZT bypass linkages are locate...

Page 20: ...arrestor Start the engine blades listen for unusual sounds Sharpen 3 Replace mower blades 1 First change after 8 10 hours When operating with a heavy load or at high ambient temperatures replace at 5...

Page 21: ...lter 2 4 ALSO Do the 300 hour service 3 IMPORTANT INFORMATION The mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use...

Page 22: ...min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 0 85 min 150 min 195 min 370 min Charging time depends on battery capacity condition age temperature and efficiency of charger Cleaning battery and t...

Page 23: ...ing to the park brake Perform a standstill test and check that there is sufficient braking For park brake adjustments contact the RedMax service workshop WARNING Faulty adjustment will result in reduc...

Page 24: ...ts every 100 hours of operation Check for severe cracking and large nicks The belt will show some small cracks in normal operation The belts are not adjustable Replace the belts if they begin to slip...

Page 25: ...to a garden hose After mowing snap the hose to the cleanout port and turn on water supply Restart the mower and engage the blades to use the spinning action to wash away debris Make sure the hose is a...

Page 26: ...the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts 12 12 Every year 1 52 Every Week 1 365 Every day Lubrication Schedule...

Page 27: ...efer to the engine owner s manual for the correct replacement oil and filter change recommendations 1 Park on a level surface Apply park brake 2 Clean the dirt and debris from the area around the oil...

Page 28: ...ystem Machine vibrates Blades are loose Blades are incorrectly balanced Engine is loose Engine overheats Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective e...

Page 29: ...tabilizer Start the engine and let it run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about a tablespoon of engine oil into th...

Page 30: ...30 SCHEMATIC...

Page 31: ...utting Width 48 122 cm Cutting Height 1 1 2 4 3 8 cm 10 2 cm Number of Blades 3 Blade Length 16 1 2 41 91 cm Nose Roller Yes Anti scalp roller 2 Adjustable Sprung Seat Standard Service Meter Digital B...

Page 32: ...de 10 9 Grade 12 9 Size ft lbs Nm ft lbs Nm ft lbs Nm Shank Size Diameter in millimeters fine or coarse thread M4 1 5 2 2 2 3 2 7 3 7 M5 3 4 4 5 6 5 2 7 M6 5 2 7 7 5 10 8 2 11 M7 8 2 11 12 16 15 20 M8...

Page 33: ...r Check Drive to both wheels r Mower deck pitch and adjustment r Safety switch for the park brake r Safety switch for the mower deck r Safety switch in the seat r Safety switch in the steering control...

Page 34: ...ction Date mtr reading stamp sign Check the fuel pump s air filter r Sharpen Replace mower blades if required r Check the tire pressures r Check battery cables r Lubricate according to lubrication cha...

Page 35: ...mower deck r Clean the combustion chamber and grind the valve seats r Check the engine valve clearance r Replace the air cleaner s foam pre filter r AT LEAST ONCE EACH YEAR Action Date mtr reading st...

Page 36: ...01 05 2021 CL...

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