Redline SMOKE PRO AIR COMPLETE 95-0051 Operation Manual Download Page 1 | Manualshive

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Manufactured in California, USA

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REDLINE MODEL NO: 95-0051

OPERATION MANUAL

SMOKE PRO

®

AIR COMPLETE

™

DIAGNOSTIC LEAK DETECTOR

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Summary of Contents for SMOKE PRO AIR COMPLETE 95-0051

Page 1: ...Manufactured in California USA REDLINE MODEL NO 95 0051 OPERATION MANUAL SMOKE PRO AIR COMPLETE DIAGNOSTIC LEAK DETECTOR ...

Page 2: ...lp you to quickly locate and repair leaks it will help you to find more repair jobs Use Air Complete to quickly test every vehicle that comes into your shop and see how it will help you to work smarter and make more money Portability Performance Profit Air Complete is the complete diagnostic solution Zachary Parker President Redline Detection LLC CONTENTS Specifications 1 Reference Guide 2 Safety ...

Page 3: ... 1 C to 60 C Operating Humidity No Restrictions Operating Altitude No Restrictions Vapor Output Hose 10 ft 3 m Power Supply Cables 20 ft 6 m Operating Modes Vapor Test Cycle Air Only Test Cycle Pressure Supply Onboard Micro Air compressor Micro compressor Duty Cycle 100 Housing Material High Impact PC ABS Polycarbonate Vapor Chamber Material Billet Aluminum Vapor Chamber Assembly Bolted Vapor Cham...

Page 4: ... Indicator Light Green light indicates adequate power 5 Smoke Test Button Begins 5 minute vapor cycle Red light indicates vapor cycle Push again to stop testing 6 Air Only Test Button Begins 5 minute air only cycle to test without vapor Blue light indicates onboard micro compressor is generating air only 7 Reset Button Clears stored logic 8 Fluid Fill Port Use Hex Key to remove Fluid Fill Plug 9 B...

Page 5: ...k should be performed with the engine off Do not leave a vehicle unattended while equipment is connected or operating Operates on a 12 Volt battery Connect to battery and chassis ground Vapor Chamber can become host Do not lift or carry by vapor chamber Do not perform tests near a source of spark of ignition When working with the fuel system work in a well ventilated area Always wear the appropria...

Page 6: ...Tool EVAP Service Port Adapter Halogen Inspection Light PN 96 0011 Bright white beam finds even the tiniest wisps of vapor under the hood or chassis Cap Plug Kit PN 96 0007 Seals a variety of openings in order to pressurize system for testing Standard Cone Adapter PN 96 0004 For use to seal openings from 1 in 2 5 cm to 3 4 in 8 6 cm to introduce vapor into exhaust and induction systems XL Cone Ada...

Page 7: ...ith any filler neck CapAdapt Capless Adapter PN 96 0054 Opens throat of cap less filler necks Accessory Storage Case PN 91 0011 Extended Accessory Kit PN 95 0005 Standard Cone Adaptor for dual exhaust Vapor Output Hose extension allows operator to test 20 ft 6 1 m from unit Additional OEM Approved vapor producing fluid for 500 typical tests Replacement Bulb PN 20 0002 MR 16 bulb replacement for In...

Page 8: ... oz 60 ml to refill when empty 2 INSTALL HANDLE HOOK Use a wrench to tighten jam nut 6 3 CONNECT TO POWER This machine runs on a fully charged 12 Volt battery Connect red lead to battery s positive terminal Connect black lead to chassis ground Do not connect to battery charger POWER INDICATOR Green Light Machine has adequate power Flashing Green Light Improper Power Power is too high or too low No...

Page 9: ...d 5 TESTING WITH AIR ONLY Push Air Only test button to begin a 5 minute vapor cycle AIR ONLY INDICATOR Blue Light Machine has adequate power Turn Flow Control Knob counter clockwise to release pressure Flow Meter indicates flow and measures leak VERIFY REPAIRS 6 PERFORM DECAY LEAK DOWN TEST Pressurize the sealed system Lock out system by turning Flow Control Knob clockwise to the fully closed posi...

Page 10: ...the engine 3 Put Vapor Supply Hose into Cone Adapter to introduce vapor into the system 4 Use provided Halogen Inspection Light to locate leaks ALTERNATIVE METHOD 1 Select an appropriate vacuum line to access the vacuum system i e a brake booster supply line before the check valve 2 Seal all system openings a Air Intake must be sealed to prevent vapor from leaking back through the intake b To seal...

Page 11: ... dense vapor is seen exiting the filler neck 6 Replace the fuel cap and continue pumping vapor into the system As the system fills with vapor and the system pressure equalizes observe the Flow Meter and Pressure Gauge When pressure gauge reaches its maximum pressure Flow Meter will indicate leak size Flow Meter will drop to zero if there are no leaks 7 Using the provided Halogen Inspection Light i...

Page 12: ... common vacuum line leading from the engine compartment through the firewall under the dashboard This line supplies vacuum to climate control functions and other vacuum operated systems 1 Disconnect the vacuum line under the hood at its source 2 Input vapor into the vacuum line 3 Observe the Flow Meter and Pressure Gauge while changing the climate controls from heat to vent to defrost etc 4 Change...

Page 13: ...ct Redline Technical Support No Air Flow Open the flow control valve Check hoses are not kinked or pushed into machine Not Enough Vapor Check Fluid Level Open the flow control valve Check hoses are not kinked or pushed into machine Flow Meter Clean Flow Meter Ball Sticking Gauge Bouncing Drain Vapor Hose Flow Meter Bouncing High Pressure Reading Check hoses are not kinked or pushed into machine RE...

Page 14: ... the flow meter s top plug with a wrench Invert the machine to remove flow meter ball Apply isopropyl rubbing alcohol to a long cotton swab to clean flow meter tube Use a dry cotton swab to dry flow meter tube Wipe flow meter ball clean with dry cloth Do not use alcohol cleaners on flow meter ball Reinstall flow meter ball and replace the top plug DRAIN VAPOR HOSE Elevate the machine Allow the ent...

Page 15: ...ge Products are only to be used by persons having skill and knowledge in the automotive repair field and improper use or maintenance may cause serious injury In no event shall Redline be liable beyond replacement of product or refund of the purchase price This warranty shall void if a product is improperly maintained altered abused or otherwise misused in any way THEAFORESAIDWARRANTYISINLIEUOFALLO...

Page 16: ... 1 714 451 1411 www RedlineDetection com MADE IN USA Manufactured By Redline Detection LLC with global components 01 0091 A ...

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