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10-HYDRAULIC CONNECTION

Technical Dept. - All rights reserved - Reproduction is prohibited

CLEANING THE SYSTEM

Install suitable shutters to cut off the tubes from the heating system. 

In order to protect the heating system from damage caused by corrosion, incrustation or deposit build-up, it is important to clean the 

appliance before installation, using suitable products, in compliance with Standard UNI 8065 (water treatment of thermal plants for civil 

use). 

As standard, RED supplied the product FERNOX PROTECTOR F1 with the product.

This provides long term protection against corrosion and calcium build-up for the heating appliance. It prevents the corrosion of the metal 

parts of the appliance, i.e. the ferrous metals, copper and copper and aluminium alloys. It also reduces the noise produced by the boiler. 

Refer to the instructions on the product. Cleaning should be performed by a qualified technician.

We also recommend the use of FERNOX CLEANER F3 and LEAK SEALER F4, available from our authorised distribution centres.

FERNOX F3 is a neutral product for rapid and efficient cleaning of heating appliances. It has been designed to eliminate residues, oily 

deposits and incrustations from existing appliances of all ages. It can help restore the heating efficiency of the boiler and reduce the noise 

it generates.

FERNOX F4 is intended to be used with all heating appliances to seal micro fractures that cause small and inaccessible leaks.

Attention: Failure to clean the thermal system or to use an adequate inhibitor will invalidate the warranty of the 

appliance and of the other accessories like the pump and valves.

FILLING THE SYSTEM

Fill the system slowly to allow air bubbles to pass through the vent holes of the heating system. For closed circuit heating systems, the 

filling pressure of the system at cold and the pre-inflation pressure of the expansion tank must be the same.

•  In 

open

 vessel heating systems, direct contact between circulating liquid and air is allowed. During the heating season, the user 

must check the circulating water level in the expansion tank regularly. The water level in the circulation system must be kept 

constant. Practical experience shows that a regular check of the water level must be made every 14 days to maintain a relatively 

constant level. When necessary, the water level must be topped up when the boiler has cooled to room temperature. This is to avoid 

and damage being caused to the steel body of the boiler due to thermal stress.

•  In systems with an open vessel, the water pressure in the boiler must not be less than 0.3 bar when the system is cool.

•  The water used for filling the heating system must be decontaminated and not contain air.

Attention!

Do not mix heating water with incorrect concentrations of anti-freeze or anti-corrosion substances! This could 

damage the gaskets and cause noise during operation.

The manufacturer denies any liability for harm caused to persons, animals or objects caused by failure to observe 

these precautions.

After making all the hydraulic connections, pressure-test the seals by filling the boiler.

This must be done with care by doing the following:

•  open the air vent valves of the radiators, boiler and system;

•  gradually open the filling tap of the system, making sure that any automatic air vent valves in the system work correctly;

•  close the vent valves of the radiators as soon as water comes out;

•  use the pressure gauge inserted in the system to check that the pressure reaches a value of approximately 1 bar (this only applies to 

closed vessel systems - refer to any existing local regulations or standards allowing for its installation); for open vessel systems, the 

water is topped up automatically through the vessel.

•  close the filling tap of the system and then open the vent valves of the radiators again to purge any air;

•  check the seal of all the connections;

Summary of Contents for compact 45 easy clean

Page 1: ...INSTALLATION GUIDE EN Instructions in English PELLET BOILER COMPACT 45 Easy Clean PART 1 2 REGULATIONS AND ASSEMBLY...

Page 2: ...ONS 2 2 INSTALLATION INSTRUCTIONS 9 3 DRAWINGS AND TECHNICAL CHARACTERISTICS 19 4 UNPACKING 22 5 POSITIONING 24 6 SMOKE EXHAUST CONNECTION AND PRIMARY AIR ADJUSTMENT 25 7 DISMANTLING 26 8 TROLLEY ASSE...

Page 3: ...UBLICATION The content of this manual is strictly technical and property of RED No part of this manual may be translated into other languages adapted or reproduced even in part in other mechanical or...

Page 4: ...per The instructions provided in this manual must always be complied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented This applia...

Page 5: ...trical system that is equipped with an effective earthing device Switch the product off in the event of a fault or malfunction Accumulated unburned pellets in the burner after each failed start up mus...

Page 6: ...ower and air supplies and smoke extractors In the event of fire in the chimney turn off the device disconnect it from the mains electricity and do not open the hatch Then contact the competent authori...

Page 7: ...Thecompanyguaranteestheproduct with the exception of elements subject to normal wear listedbelow foraperiodof2 two years from the date of purchase attested by a document to serve as proof of purchase...

Page 8: ...the electrical and or hydraulic system Failuretohavestovemaintenanceperformedonanannualbasisbyanauthorisedtechnicianorqualifiedpersonnelwillresultinthe loss of the warranty Also excluded from this gu...

Page 9: ...RECT DISPOSAL OFTHE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product This must be performed in compliance with laws related to safety and environmental prot...

Page 10: ...or the choice of smoke duct flue UNI 10847 2000 Smoke extractor systems for liquid and solid fuelled generators Maintenance and control Guidelines and procedures UNI 8065 water treatment in civil plan...

Page 11: ...as that of pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing them is very co...

Page 12: ...llsorfurniture andwithgoodaircirculation to allow effective ventilation for the appliance The product should be located in an area that allows sufficient space for normal use and maintenance operation...

Page 13: ...ollowing requirements Increase the cross section by at least 6 cm2 for each 1 kW 859 64kcal h The minimum cross section of the opening must not however measure less than 100 cm The cross section can b...

Page 14: ...e efficiency of the flue checked by an authorised technician Theflueorchimneyisvitaltothecorrectfunctioningofaforceddraftsolidfuelheatingappliance giventhatboilerswithhighperformance have cooler fumes...

Page 15: ...to check on the data tags of the flue in accordance with EN1856 1 EN1443 the safety distances that must be respected in presence of passing combustible materials and the type of insulating material to...

Page 16: ...NCE 1 50 metres D 0 50 metres ABOVE HIGHEST POINT E 0 80 metres F REFLUX ZONE FIGURE 4 A MIN 2 60 metres B DISTANCE 1 20 metres C DISTANCE 1 20 metres D 0 50 metres ABOVE HIGHEST POINT E 2 10 metres F...

Page 17: ...lengths of the chimneys shown in the technical data tables are indications for correct installation Any alternative configurations must be correctly dimensioned in accordance with the general method...

Page 18: ...is a crucial element for the heating appliance to work properly we recommend a wind proof chimney A see Figure 7 The area of the opening for smoke extraction must be at least double the cross section...

Page 19: ...ts or similar gaskets that can withstand the high operating temperatures of the appliance min T200 class P1 The use of flexible metal tubes in fibre cement or aluminium is prohibited For direction cha...

Page 20: ...cular the minimum safety distances from combustible materials The previous rules also apply for holes made in walls 2 Oldflue minimumtube 150mmwiththeinclusionof an external access door for chimney cl...

Page 21: ...981 1052 362 185 796 52 66 1048 121 G 1 G 1 94 127 487 100 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited DRAWINGS AND CHARACTERISTICS COMPACT 45...

Page 22: ...8 3 11 8 Recommended draught at Max power 0 12 mbar 12 Pa Recommended draught at Min power 0 05 mbar 5 Pa Smoke mass 24 3 g sec Hopper capacity 150 litres Type of pellet fuel Pellet diameter 6 8 mm a...

Page 23: ...INGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited RESIDUAL HEAD CHART P C PRESSURE mbar Q FLOW RATE l h F BOILER KIT RESIDUAL HEAD mbar D KIT PRESSURE DRO...

Page 24: ...brackets one at the front and one at the back fig 2 To remove the brackets remove the three screws u remove the three screws t remove the two brackets S The trolley packaging contains material for as...

Page 25: ...t the boiler is complete and not damaged If in doubt contact the retailer As shown in figure 3 the product has a hook to lift up the boiler Tousethehook removethefrontpanel B asindicatedinthespecificp...

Page 26: ...earance in front of the product for the purpose of cleaning maintenance etc must be 1000 mm the minimum permissible distance between the back of the product and a wall must be 400 mm the minimum dista...

Page 27: ...AESTHETIC DOOR c CHIUDE CLOSE I COMBUSTION AIR INLET R AIR ADJUSTMENT or APRE OPEN x y SCREWS A TANK COVER B SIDE PANEL To access the air adjustment proceed as follows lift the tank cover A remove the...

Page 28: ...y FRONT PANEL B A TANK COVER 1 COVER B SCREW IN LOCKED POSITION B FRONT COVER 2 COVER B SCREW IN CLEAR POSITION LIFTTHE COVER x SCREWS 3 PULL COVER B FORWARD To remove the cover B Open the tank cover...

Page 29: ...reserved Reproduction is prohibited SIDE PANEL C Proceed as follows to remove the side panels C Lift the tank cover A remove the front cover B as instructed on previous page open the firebox door C R...

Page 30: ...28 O P Q R 8 TROLLEY ASSEMBLY The following pieces are contained inside the packaging box O 2 GASKETS Q TROLLEY P 2 COTTER PINS R 2 AUGERS...

Page 31: ...29 O O R R 8 TROLLEY ASSEMBLY Technical Dept All rights reserved Reproduction is prohibited For assembly proceed as follows put in the two O gaskets Put in the two R augers...

Page 32: ...A B A B 8 TROLLEY ASSEMBLY Put the two P cotter pins into the holes on the carrier and auger to lock them into place It is now possible to put the trolley in and lock it into place by the two side le...

Page 33: ...ith the spacers already set up for installation in the boiler Nonetheless they may still require adjusting ItisnecessarytoadjusttheT2spacerssothatthetrolleyistouchingtheboilerandthesidelevershookontot...

Page 34: ...32 T2 T2 9 TROLLEY ADJUSTMENTS ADJUSTMENT FORTROLLEY INSERTION T2 SPACERS From inside the trolley adjustT2 screw to move the boiler foot out or in...

Page 35: ...SWITCH CONTROLTOTURNTHE CLEANING SYSTEM OFF T1 SPACERS With the trolley inserted MCZ recommends turning the top screw inside the trolley see image below until you hear a click meaning the switch that...

Page 36: ...on iftheaforementionedwarningsarenotcompliedwith IMPORTANT CLEANTHEENTIRESYSTEMBEFORECONNECTINGTHEBOILER INORDERTOREMOVEALLRESIDUEANDDEPOSITS Upstream from the stove always install shutters so as to d...

Page 37: ...of the expansion tank must be the same In open vessel heating systems direct contact between circulating liquid and air is allowed During the heating season the user must check the circulating water l...

Page 38: ...the heating system must not be lower than 1 barwhenthesystemisatroomtemperature ifthisisnotthecase usethetaptofillthesystem Thisoperationmust beperformedwhenthesystemiscool Thepressuregaugeonthesystem...

Page 39: ...ctrical cables do not expose the appliance to the elements rain sun etc do not allow children or inexperienced persons to use the appliance Connection to 230V power supply The installation of addition...

Page 40: ...REV 2 02 02 2016 Via La Croce n 8 33074Vigonovo di Fontanafredda PN ITALY Telephone 39 0434 599599 r a Fax 39 0434 599598 Internet www mcz it e mail info red mcz it 8901601500...

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