RED ROOSTER TMH-12000/4-LF User Manual Download Page 59

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LOG BOOK

▪

Red Rooster Lifting Limited

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Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ

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Tel: +44 (0) 1651 872101

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M01-AH14-LF REV0

MAINTENANCE CHECKS

TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS.

TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY.

PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT

SURE.

MONTHLY / 3 MONTHLY CHECKS CARRIED OUT AS PER MANUAL

NAME

DATE

Summary of Contents for TMH-12000/4-LF

Page 1: ...LUBE FREE AIR HOIST USER MANUAL MODEL TMH 3000 LF...

Page 2: ......

Page 3: ...3 LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FITTING OR REPL...

Page 4: ...em This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate fit...

Page 5: ...ir pressure air flow hoist rating chain size speed year of manufacture and the manufacturers name and address ATEX Explosive protection In Europe and several parts of the world the use of non electric...

Page 6: ...anes Nearly all hoist models are also available as ATEX ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offsho...

Page 7: ...nit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres seek the advice of your compressor supp...

Page 8: ...KING The lower hook of the TMH hoist includes a swivel arrangement This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hois...

Page 9: ...ere the hoist is outside and not protected it should be checked and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load chains...

Page 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Page 11: ...adows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECT...

Page 12: ...MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 GETTING STARTED Some hoists are fitted with internal emergency stop...

Page 13: ...regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels and bearings Remove dust and water drops on the Load Cha...

Page 14: ...in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emerg...

Page 15: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Page 16: ...ure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt rol...

Page 17: ...inst section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist must be thoroughly overhauled before being re...

Page 18: ...0 2 TMH 9000 3 TMH 12000 4 TMH 15000 5 Remove the 5 off M5 hex socket cap screws which retain the exhaust plate Remove the foam silencers Replace with the new in the correct order Fit exhaust plate th...

Page 19: ...AIN Cut away the centre portion of a link of the old chain to allow a chain diameter to pass through Connect the spare link to the last link of the old chain and the first link of the replacement chai...

Page 20: ...hain should be used All chain is to EN818 7 EN1677 standard TMH 3000 LF HEAVY DUTY RUD RT Nominal diameter 13 00 0 10 0 50 mm Pitch 36 00 0 35 0 15 mm Max dia at weld 13 9 mm Min breaking force 212 3...

Page 21: ...NENTS AND CHAIN 4 7 TMH 3000 LF CHAIN FITTINGS TMH 3000 LF HOIST PARTS 4 3 1 Link Chain 2 Chain Lever 3 Cord Lever 4 Cord Control 5 Pendant Control 6 Brake Section 7 Gear Section 8 Upper Hook 9 Hook S...

Page 22: ...2 6mm MAX W 2 8mm Above maximum for replacement 213 Cage Replace when there is a large or uneven play in the pin hole 201 202 204 205 206 208 209 210 212 First pinion First star gear First ring gear S...

Page 23: ...48mm MAX W 50mm Replace if any of the above dimensions exceed maximum wear Replace when it cracks or critical damage 250 260 Hook Dimensions STD L 68 5mm MAX L 70 5mm STD H 45 6mm MIN H 47 6mm Check...

Page 24: ...H14 LF REV0 SERVICE DATA Maintenance chart TMH 3000 LF NO DESCRIPTION CHECK POINTS STD DIMENSIONS MAX FOR REPLACEMENT 201 First pinion STD W 1 75mm MIN W 1 5mm Below minimum for replacement 53 Rotor S...

Page 25: ...inated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allow to dry and spray lightly with penetrating fluid Lubricate the load chain l...

Page 26: ...not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a vertic...

Page 27: ...lled The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M6 hex is located on the left hand s...

Page 28: ...Defective part in Motor Defective part in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Reassemble Valve bush Replace part Replace part Replace defec...

Page 29: ...parts in Motor Defective parts in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Adjust hose length or change hose dia and piping part Replace hose Rem...

Page 30: ...LY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an indep...

Page 31: ...e designed to incur wear to either protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brak...

Page 32: ...for Zone 1 Gas Group IIB Dust Group IIIB When built into an assembly such as an overhead crane the ATEX rating will be for the complete assembly which may be less than some of the individual parts SP...

Page 33: ...ldings and services The equipment is certified for Group I M2 use so must be switched off isolated in the event of an emergency The equipment has to be robust non sparking taking into account the cond...

Page 34: ...s in industry The oil free operation allows the hoist to run whilst preventing any oil being exhausted into the atmosphere making the units ideal for use where a clean environment is a requirement The...

Page 35: ...ONSUMPTION LIFTING 51 l sec AIR CONSUMPTION LOWERING 61 l sec WORKING PRESSURE 4 6 Bar AIR CONNECTION 1 BSP MINIMUM HOSE DIA 3 4 WEIGHT 3M HOL 99 kg ADDITIONAL METRE HOL 3 8 kg ADDITIONAL INFORMATION...

Page 36: ......

Page 37: ...37 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 DRAWINGS AND PARTS LISTS...

Page 38: ...te Material Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 26 01 2018 Signature Part Number DRG TMH 3000D up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120...

Page 39: ...D01 AH14 LF REV0 17 09 13 Hoist Body TMH 3000 LF...

Page 40: ...CHAIN SEPARATOR 1 115 425806220 HANGER PIN 2 116 426325340 DOWEL PIN 8 117 130104004 BEARING 6003 1 Fig No Part Number Part Name Parts Per Hoist 118 130109012 BEARING 6211ZZ 1 119 130109015 BEARING 60...

Page 41: ...D CAP SCREW M6X25 2 260 420875PC1 SWIVEL HOOK 1 261 420655P11 HOOK SAFETY CLAW 1 262 130802046 HOOK SPRING 1 263 131704028 HEX SOCKET HEAD CAP SCREW M4X28 1 264 134501004 U NUT M4 1 265 425806800 UNDE...

Page 42: ...D01 AH14 LF REV0 17 09 13 Pendant Body TMH 3000 LF...

Page 43: ...VALVE GASKET 1 016 130216001 BEARING K5B0807 2 017 131706065 HEX SOCKET HEAD CAP SCREW M6X65 1 018 131706050 HEX SOCKET HEAD CAP SCREW M6X50 3 019 131905010 HEX SOCKET BUTTON SCREW M5X10 5 020 1321060...

Page 44: ...D01 AH14 LF REV0 17 09 13 Cord Body TMH 3000 LF...

Page 45: ...SOCKET SET SCREW M6X6 2 021 132105005 HEX SOCKET SET SCREW M5X5 2 022 131103005 O RING S 7 2 023 131103016 O RING S 20 2 024 131103024 O RING S 30 4 025 131103026 O RING S 32 4 026 131117115 O RING AS...

Page 46: ...D01 AH14 LF REV0 17 09 13 D01 P7 REV1 Pendant VRD 2R...

Page 47: ...10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y 420228W00 PUSH ROD 1 2AA 131103002 O RING S 5 2 2AB...

Page 48: ...D01 AH14 LF REV0 17 09 13 D01 P2 REV1 Pendant VTP2M...

Page 49: ...1P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP HOUS M 2 STATION MACHINED PENDANT 1 12 BIK 3209 294 B COVER COVER FOR BIK VALVES 2 13 XAC B LEGEND UP UP L...

Page 50: ......

Page 51: ...51 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 ACCESSORIES...

Page 52: ...drained by the operator as the filter bowl becomes full of water The frequency of draining is entirely dependent upon the usage of the hoist and the moisture level of the air supply In clean environm...

Page 53: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

Page 54: ......

Page 55: ...55 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 LOG BOOK...

Page 56: ...SPECTION REQUIREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley wher...

Page 57: ...TION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check oper...

Page 58: ...YEAR DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR REGULATOR SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E STO...

Page 59: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTE...

Page 60: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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