RED ROOSTER TCR-1000-CH User Manual Download

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CROSS HAULING AIR HOIST

USER MANUAL

MODEL - TCR-1000-CH

Summary of Contents for TCR-1000-CH

Page 1: ...CROSS HAULING AIR HOIST USER MANUAL MODEL TCR 1000 CH...

Page 2: ......

Page 3: ...BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT 3 6 NON VERTICAL LIFTING SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FITTI...

Page 4: ...t all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate fitted to the hoist gives the details to...

Page 5: ...the UK the use of non electrical equipment in a hazardous area is covered by Products Intended for use in Potentially Explosive Atmospheres 2016 UK SI 2016 No 1107 as amended by UK SI 2019 No 696 In...

Page 6: ...o available as Ex ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offshore hoists should be protected against...

Page 7: ...installation of an in line air service unit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmosphere...

Page 8: ...ows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hoist especially when rotation of the load is prevented there is tendency for t...

Page 9: ...e hoist is outside and not protected it should be checked lubricated and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load c...

Page 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Page 11: ...eadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECT...

Page 12: ...R MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6 GETTING STARTED Some hoists are fitted with internal emergency stop...

Page 13: ...y Chains used in these areas should be re lubricated on a regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels...

Page 14: ...in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emerg...

Page 15: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Page 16: ...sure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt ro...

Page 17: ...angle from the vertical The range of hoists covered will have CH at the end of the model number confirming the hoist has been modified and is suitable for cross hauling of loads Using air hoists with...

Page 18: ...18 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6...

Page 19: ...19 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6...

Page 20: ...omatic brake and the hoist limits Where hoists are not to be used for a long period they should be well lubricated after use and again before continuing with the work see lay up instructions Hoists an...

Page 21: ...Any wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist m...

Page 22: ...orrect order two type S one type F and a further two type S TCR 500 to TCR 2000 2 The silencer section is located on the top of the hoist body on the motor side Remove the three M6 Hex socket cap scre...

Page 23: ...ays examine the first link of chain after passing it over the load wheel If damaged remove the damaged link s REPLACING EXISTING CHAIN Cut away the centre portion of a link of the old chain to allow a...

Page 24: ...0 1 0 3 mm Pitch 21 0 3 0 15 mm 21 0 4 0 00 mm 21 0 41 0 00 mm 21 0 3 0 00 mm Max dia at weld 7 5 mm 7 6 mm 7 5 mm 7 5 mm Min breaking force 61 6 kN 63 kN 63 3 kN 50 Kn Surface hardness 500 650HV5 ca...

Page 25: ...5 Valve Section 6 Brake Section 7 Chain 8 End Stopper 9 Gear Box 10 Chain Lever 11 Limit Lock 12 Hook Safety Latch 13 Lower Hook 14 Cord Lever 15 Cord Control 16 Pendant Control 7 2 8 5 4 3 1 6 9 10 1...

Page 26: ...m STD T 4mm MIN T 3 5mm Replace if any of the width length and thickness is less than the stated minimums 73 Brake Disc T STD T 8mm MIN T 7 3mm Below minimum for replacement 85 Cage Replace when there...

Page 27: ...W STD L 15 8mm MAX L 17 8mm STD W 28mm MAX W 30mm Replace if any of the above dimensions exceed maximum wear 115 Hook Dimensions STD L 40mm MAX L 40 8mm STD H 29mm MIN H 27 8mm Check dimensions as cas...

Page 28: ...4 MONTHS Heavily lubricate the hoist as specified above If the hoist is contaminated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Al...

Page 29: ...tom hook is not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist...

Page 30: ...Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6 CHAIN COLLECTORS TCR 500 2000 2 TCR 500 2000 2 1 3 2 1 3 2 4 TCR 500 TCR 2000 2 1 Bolt M8 x 25 2 Bolt M6 x 16 3 Bolt M8 x 25 4 Chain Bag TC...

Page 31: ...ed or a larger capacity hoist installed The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M...

Page 32: ...hoses leaking or loose Silencer is clogged Check compressor output against hoist requirements Check air hose size against table Ensure fittings are matched to hose size Replace incorrect items Reduce...

Page 33: ...OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an indepen...

Page 34: ...ther protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc Inadequate lubrication...

Page 35: ...r use in Zones 21 and 22 Mining Ex Group I M2 Ex h I Mb Mechanical equipment de energised in an emergency TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheel...

Page 36: ...atic charge Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose Red Rooster hoists should only be operated with compressed...

Page 37: ...The TCR 1000 CH is a 1000 kg chain hoist from Red Rooster Lifting This is part of our air hoist hook suspension range for lifting equipment applications in industry The Red Rooster Lifting TCR series...

Page 38: ...notice DIMENSIONS HOIST MODEL TCR 1000 CH WLL 1000 kg CHAIN FALLS 1 LIFTING SPEED WITH LOAD 6 0 m min LIFTING SPEED WITHOUT LOAD 11 3 m min LOWERING SPEED WITH LOAD 10 3 m min AIR CONSUMPTION LIFTING...

Page 39: ...R HOISTS REV 0 45 45 Diagram 1 When carrying out complex lifting operations like cross hauling to transfer loads from one hoist to another a formal work pack should be in place including a lift plan m...

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Page 41: ...41 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6 DRAWINGS AND PARTS LISTS...

Page 42: ...D01 AH4 REV5 17 09 15 42 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 43: ...D01 AH4 REV5 17 09 15 43 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 44: ...D01 AH4 REV5 17 09 15 44 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 45: ...D01 AH4 REV5 17 09 15 45 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 46: ...D01 AH4 REV5 17 09 15 46 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 47: ...D01 AH4 REV5 17 09 15 47 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 48: ...D01 AH4 REV5 17 09 15 48 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 49: ...D01 AH4 REV5 17 09 15 49 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 50: ...D01 AH4 REV5 17 09 15 50 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Page 51: ...ter Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 8...

Page 52: ...SCREW 4X20 6 2P 132105005 HEX SOCKET SET SCREW M5X5 4 2S 131109001 O RING S 3 HS90 2 2T 131103008 O RING S 10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY...

Page 53: ...ster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Pendant VTP2M Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ...

Page 54: ...P BS54 EMERGENCY STOP BUTTON 1 5 304P 8mm TO 6mm BANJO 4 6 P118 90 ELBOW 6mm 2 7 P112 4 WAY JUNCTION 1 8 301P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP...

Page 55: ...55 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6 ACCESSORIES...

Page 56: ...lves are opened by the control air from the pendant opening the valve allowing full pressure to open the hoist spool valve Valve model SYJA712 01 DUMP VALVES On hoists fitted with 1 4 air hose in plac...

Page 57: ...57 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6 ACCESSORIES...

Page 58: ...electrical equipment and goods If contamination from purged water is not a problem then automatic drain units should be selected Failure to fit and drain the filter will result in excessive moisture...

Page 59: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

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Page 61: ...61 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH4 CH REV6 LOG BOOK...

Page 62: ...IREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where the status...

Page 63: ...TION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check oper...

Page 64: ...R DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR SET LUBRICATION SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E...

Page 65: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTE...

Page 66: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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