red lion RJS-100-PREM Owner'S Manual Download Page 13

MAINTENANCE

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WARNING

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RISK OF ELECTRICAL SHOCK

Before servicing motor-operated equipment, shut off the power at the main electrical panel and disconnect the power supply from motor and accessories. 
Use safe working practices during servicing of equipment.

PERFORM INSPECTIONS MONTHLY

1.  Ensure the pump is still securely bolted to the foundation.
2.  To avoid any fire hazards, ensure that there is adequate clearance 

from any combustible materials, shelving or cabinets. Ensure 
there are no leaves or debris near the pump.

3.  Ensure that the motor is securely wired into a proper GFCI-

protected circuit. Test the GFCI periodically by pressing the test 
switch when the pump is operating. This should shut off the 
pump. If the GFCI does not shut the pump off, have an electrician 
replace the GFCI as soon as possible. Remember to reset the GFCI 
by pressing the reset switch.

4.  Look for any signs of leaks in pipes. Replace or repair if necessary. 
5.  Clean the exterior of the pump with a solution of vinegar and 

water, if needed.

DRAINING

Should the unit be subject to freezing, it will be necessary to drain the 
pump and tank. To do this, shut off the power to the pump at the main 
electrical panel. Open a tap in the water system to release the pressure. 
Remove the drain and priming plugs from the pump casing. Remove the 
pressure tank drain plug (if so equipped). Allow ample time for the system 
to drain before reinstalling the plugs.

LUBRICATION

The pump requires none.

REPLACING MECHANICAL SEAL

 (See Figure 8)

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CAUTION

!

 

ONLY DULY QUALIFIED PERSONS SHOULD PERFORM 

MAINTENANCE ON ELECTRICAL AND/OR MECHANICAL DEVICES.

Disassembly:

1.  Shut off the power to the pump at the main service panel and 

disconnect the power supply from motor.

2.  Open a tap in the water system to release the pressure.
3.  Remove the drain and fill plugs to allow the pump to drain.
4.  Disconnect the tube leading to the pressure switch.
5.  Remove the four bolts (1) and remove casing (2).
6.  Pry the diffuser (4) out of the casing using two slotted 

screwdrivers for leverage.

7.  Remove the cap (5) and insert a screwdriver to prevent the shaft 

from turning while unscrewing the impeller (6). The impeller has 
a right-hand thread. If the impeller cannot be turned by hand, 
insert a flat object into the impeller vane.

8.  Slip the rotating seal (7) off the shaft and remove the  

seal plate (8).

9.  Remove the ceramic seal seat (9) from the seal plate.

Reassembly:

1.  Clean all parts thoroughly before assembling.
2.  Lightly lubricate (with soapy water) the rubber cap on  

the ceramic seal (9), and push it into the seal plate using  
thumbs only. Make sure the smooth surface of the ceramic  
seat faces outwards.

NOTE: 

If the pump will remain out of service for longer 

than one week, the seal components must be installed dry  
(no lubrication).

3.  Put the seal plate back on the motor.
4.  Lubricate the rotating seal (7) with soapy water and slip it onto 

the shaft with the ‘carbon’ ring towards the ceramic seat.

5.  Replace the impeller (6) and the diffuser (4).
6.  Replace the casing (2), making sure that the gasket is not 

damaged and is in place. 

7.  Reconnect the tubes to the casing and to the pressure switch.
8.  Reconnect the power.
9.  Prime pump, start, and check for leaks.

Figure 8

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Summary of Contents for RJS-100-PREM

Page 1: ...ket Sizes 6 Detailed Installation Instructions 7 Typical Installations 9 Pump to Tank Installation 10 Wiring Instructions 11 Priming the Pump 12 Maintenance 13 Troubleshooting 14 Replacement Parts 15...

Page 2: ...onal Electrical Code NEC and with any local codes and ordinances Employ a licensed electrician s WARNING FOR DUAL VOLTAGE MOTORS 115 230 V Voltage change instructions are located in this manual s NOTI...

Page 3: ...EEP THIS MANUAL ACCESSIBLE FOR FUTURE REFERENCE Description Voltage setting on pump verified and set to match voltage on the circuit breaker Foot valve for drilled wells or check valve for driven well...

Page 4: ...VICE YOUR PRODUCT KNOW THE PRODUCT S APPLICATION LIMITATIONS AND POTENTIAL HAZARDS PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESUL...

Page 5: ...PVC pipe always use PVC primer to clean both pieces Apply the primer to the inside of one joint and the outside of the other joint so the primed areas meet Select Method 1 2 or 3 to affix the joints W...

Page 6: ...the 1 1 4 male galvanized adapter into the suction opening Tighten securely but do not overtighten as this could crack the fitting 8 Attach the 1 1 4 PVC pipe from the well to the male adapter additio...

Page 7: ...ump 3 Firmly clamp the unfinished end of the pipe with a pipe clamp 1 ft 30 cm from the top of the pipe This will prevent the pipe from dropping to the bottom of the well Lower this section into the w...

Page 8: ...provides adequate room for services and protection from freezing temperatures The pump should be bolted to a good foundation preferably concrete and provided with adequate drainage Locating the pump a...

Page 9: ...Well Casing Vent Suction Drain Plug Well Seal Priming Plug ToService Drain Vent Plug Pressure Gauge optional Clean Out Plug Relief Valve Inline Check Valve Tank 1 1 4 Galvanized Pipe Well Point 1 1 4...

Page 10: ...afety relief valve s location is near the discharge of the pump and in an area with adequate drainage Be sure to direct the valve so that any water flow will not spray toward the pump or any other ele...

Page 11: ...anging instructions The power lines should be connected to the pressure switch terminals marked Line Figure 7 It is recommended that a separate circuit be led from the distribution panel to the pump u...

Page 12: ...5 m of suction line You will know when to stop because the pump will begin to pump water continuously 9 Once the pump begins pumping water continuously firmly tighten the priming plug with a wrench 1...

Page 13: ...ure 8 s CAUTION ONLY DULY QUALIFIED PERSONS SHOULD PERFORM MAINTENANCE ON ELECTRICAL AND OR MECHANICAL DEVICES Disassembly 1 Shut off the power to the pump at the main service panel and disconnect the...

Page 14: ...rictor valve to offset available capacity Add a larger tank 20 gallon or larger for additional capacity Problem Possible Cause Pump delivers water but not at rated capacity Leaks in suction or dischar...

Page 15: ...4 5 6 7 8 305584007 Overhaul Kit RJS 75 PREM 3 4 5 6 7 8 305584008 Overhaul Kit RJS 100 PREM 3 4 5 6 7 8 305584009 Impeller Diffuser Kit RJS 50 PREM 3 5 6 305584010 Impeller Diffuser Kit RJS 75 PREM...

Page 16: ...ructions Warranty will be VOID if any of the following conditions are found 1 Product is used for purposes other than those for which it was designed and manufactured 2 Product not installed in accord...

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