THE APOLLO INTELLIGENT METER SERIES
MODEL IMR INSTRUCTION MANUAL
IMRCVR-L.QXD 10/6/2005 9:02 AM Page 1
Page 1: ...THE APOLLO INTELLIGENT METER SERIES MODEL IMR INSTRUCTION MANUAL IMRCVR L QXD 10 6 2005 9 02 AM Page 1...
Page 2: ...erent indication and control requirements The Intelligent RTD Meter which you have purchased has the same high quality workmanship and advanced technological capabilities that have made Red Lion Contr...
Page 3: ...am Integrator Totalizer 13 Module 6 Program Alarm Setpoint 14 Module 7 Program Serial Communications 16 Module 8 Program Re Transmitted Analog Output 17 Module 9 Service Operations 18 Operating the IM...
Page 4: ...TTED ANALOG OUTPUT Optional 34 Analog Output Calibration 35 APPENDIX A INSTALLATION CONNECTIONS 36 Installation Environment 36 Panel Installation 36 Select AC Power 115 230 VAC 36 EMC Installation Gui...
Page 5: ...to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the unit DEFINITION OF TERMS I...
Page 6: ...rammable to operate in a wide variety of modes to suit many control or alarmapplications Optional 20 mA loop bi directional serial communications provides computer and printer interfacing to extend th...
Page 7: ...PPLY 1 5WC PGM DIS 0 i I J C ii l J SIGNAL SIGNAL COMM SI SI v SO 20mA SRC 5WC 5WC 12VDC 15VDC PROGRAM DISABLE El CON PROCESS CIRCUITRY E2 CON SERIAL IN SERIAL OUT ANALOG OUT DISPLAY 8 8 8 8 8 8 5WC N...
Page 8: ...eled P momentarily Briefly the display will show Pro alternately flashing with 0 This is the indicator s programming mode The programming mode is divided into sections numbered 0 9 each of which can b...
Page 9: ...in TBA 8 The functions of the remote E1 and E2 pins are the same and include display hold peak valley modes totalizer reset alarm reset temperature offset reading synchronization or print request DISP...
Page 10: ...button dECNPt 0 0 0 If the totalizer option is installed the offset and slope can be programmed for various temperature probe differences Reference offset and slope display temperature section for mor...
Page 11: ...hysteresis value then this step will default to NO and will not be displayed for selection ENtHYS yES or NO Note This sequence may be locked out due to other programmed sequences Note This function o...
Page 12: ...yES or NO ENTER OFFSET VALUE If YES was selected for the previous step this selects whether the offset value can be entered from the panel If NO was selected then this step defaults to NO and will not...
Page 13: ...activated the value of the actual temperature being displayed is placed in the location of the display offset value To bring the unit into the normal temperature display mode reset the offset value to...
Page 14: ...set A negative going edge tares zeros the input signal Prior to the offset operation the input signal is saved and held display hold as long as the remote input pin is low On the positive edge the inp...
Page 15: ...hanges can be made synchronous to the display by programming E1 or optional E2 CON pin for function 13 Instrument reading synchronization A multiplying scale factor may be used to span the standard ti...
Page 16: ...emote input E1 CON or optional E2 CON or through the front panel Latched alarms are usually used when an operator is required to take some action for the alarm condition LAtC 1 yES or NO ALARM 1 ASSIG...
Page 17: ...or alarm 2 may be programmed from 1 to 9 999 for the input and 1 to 999999 for the totalizer option The value is either added to or subtracted from the alarm value depending on whether the alarm is hi...
Page 18: ...cede the digits that are printed ex 000127 positive overflow 00127 negative overflow If the temperature exceeds the range of the unit or the sensor opens the print out will show OPEN and for the negat...
Page 19: ...y programming the high display value for the AN LO programming step and the low display value for the AN HI step Note DO NOT ADJUST THE ANALOG OUTPUT POTS ON THE BACK OF THE UNIT Fine offset and span...
Page 20: ...at the resistor as shown in the drawing to the right Shorting terminals may lead to incorrect calibration Connect a precision 300W resistor across Terminals 6 and 7 Allow to stabilize for 20 seconds...
Page 21: ...alarms and hysteresis values can be modified in the same manner as in the regular programming mode The new alarm and hysteresis values will take effect when P is pressed The other operations in the q...
Page 22: ...dSP AL yES ENt AL yES dSPHYS yES ENtHYS yES rSt AL yES dSPbUF yES rStbUF yES SELdSP yES rSttOt yES dSPOFF yES ENtOFF yES Pro 4 FILter 1 E1 CON 4 Display Hold E2 CON 4 Display Hold Pro 5 dECPNt 0 tbASE...
Page 23: ...ERIAL Provide hardcopy printout of total input and peak valley when operator actuates print request Baud rate 300 ANALOG RE TRANSMISSION Record temperature profile 4 mA at 100 F and 20 mA at 400 F Pro...
Page 24: ...rder to assure that personnel inform maintenance of a possible problem Key switches are installed to lock out the front panel from unauthorized personnel and to provide the means to reset the latched...
Page 25: ...00 400 and finally 500 degrees Using the controlled relay outputs of three IMRs the various temperatures of the bands are controlled precisely After the material is injected into the mold the mold tem...
Page 26: ...e other features of the integrator totalizer option are peak and valley detection The indicator will record the lowest reading valley and the highest reading peak automatically for later recall This i...
Page 27: ...tions The following programming steps are performed BASIC SET UP Pro 1 rtdtyP 385 SCALE F dECPNt 0 0 INTEGRATOR TOTALIZER SET UP With an average temperature input which gives a display of 110 0 at the...
Page 28: ...can be calculated by the following formula Av I V S F x T T I V Integrator Totalizer Value S F Programmable Scale Factor T T Total Time From the beginning of the shift For example 6 hours and 37 minut...
Page 29: ...where a pre warning control activates before a second alarm shuts off the process When tracking is programmed changing the shut off trip value Alarm 2 automatically changes Alarm 1 so that the offset...
Page 30: ...ting the unit with a printer the receive loop of the indicator must have current flowing into it before transmission can take place COMMUNICATION FORMAT Data is sent by switching current on and off in...
Page 31: ...mand is not required This is done where only one indicator is in the loop The command string is constructed in a specific logical sequence The indicator will reject command strings that do not conform...
Page 32: ...E COMMAND STRING TRANSMITTED AT SELECTED BAUD RATE t 80msec MAXIMUM IM PROCESSES COMMAND BOmsec MAXIMUM IM BEGINS PROCESSING AFJER IS RECEIVED MODE IM TRANSMITS DATA STRING AT SELECTED BAUD RATE corno...
Page 33: ...asons extra characters are added onto the end of the above character string These characters could be and are used for control or signaling purposes These characters are CR sent after single line tran...
Page 34: ...lected in Program Module 7 Reference Programming Module 7 for more details In order for a print request function to occur E1 CON TBA 4 or E2 CON TBA 8 pin must be programmed for print request Note In...
Page 35: ...le 7 A baud rate of 1200 is selected An application program is written which sends and retrieves data from the IMRs Note On all IM indicators the SO and the 20 mA SRC are connected internally Therefor...
Page 36: ...o and a 20 mA or 10 VDC output AN HI The analog output then follows the assigned value and as such will update every measurement cycle Nonstandard current or voltage ranges can be supported by calcula...
Page 37: ...See Appendix B for max input voltage Adjust the span potentiometer left side so that 20 00 mA is flowing Repeat the zero and span adjustments until both are accurate Analog output calibration is comp...
Page 38: ...position Caution Make sure the AC selector switch is set to the appropriate position before applying power to the unit Damage to the unit may occur if the AC selector switch is set incorrectly The un...
Page 39: ...ency is above 1 MHz c Connect the shield to common of the unit and leave the other end of the shield unconnected and insulated from earth ground 3 Never run Signal or Control cables in the same condui...
Page 40: ...ocation on the PC board Wire each terminal block in this manner POWER WIRING Primary AC power is connected to terminal 1 and 2 marked VAC 50 60 Hz located on the left hand side of the bottom terminal...
Page 41: ...BA 5 excitation The excitation and sense leads are generally the same color because they are functionally the same and may be interchanged at the instrument Four wire sensors have an additional sense...
Page 42: ...ield Integration Totalization Disabled Analog Output 20 mA 6 RESOLUTION 0 1 or 1 degree 7 ACCURACY 0 3 C 23 C and 20 min Warm up 8 RANGE 0 1 res 99 9 to 850 0 C 99 9 to 999 9 F 1 res 200 to 850 C 328...
Page 43: ...wered source would be capable of operating between 18 and 22 units in a loop 18 ALARMS Optional Solid State Two isolated sinking open collector NPN transistors acting in parallel with relays Imax 100...
Page 44: ...0 V m 900 Mhz 5 MHz 200 Hz 50 duty cycle Emissions to EN 50081 2 RF interference EN 55011 Enclosure class A Power mains class A Notes 1 Metal bezel of unit connected with ground lead from rear bezel s...
Page 45: ...er IN DISPLAY 1 Input display out of range 1a Check unit scaling b Check for electrical disturbance 2 Loss of data set ups 2a Check data set ups b Check for electrical disturbance c Disconnect and rec...
Page 46: ...ble display alarms ENt AL Enable enter alarms dSPHYS Enable display hysteresis ENtHYS Enable enter hysteresis rSt AL Enable reset latched alarms dSPbUF Enable display of peak valley readings rStbUF En...
Page 47: ...ber 0 99 Print Enter print function or P command function through Serial Option 0 temp 1 temp peak valley and offset 2 temp and alarms 3 temp peak valley alarms hysteresis and offset 4 total 5 temp an...
Page 48: ...S 115 230 VAC IMR Intelligent Meter for RTD Inputs NO NO NO NO IMR00160 NO YES NO NO IMR00162 YES NO NO NO IMR02160 YES NO YES NO IMR02161 YES YES NO NO IMR02162 YES NO NO 4 to 20 mA IMR02163 YES YES...
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Page 51: ...nst damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profi...
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