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Product Code: RL4TPP 

Page 3 

SAFETY INSTRUCTIONS 

SAFETY OPERATNG INSTRUCTIONS 

Safety related decals must be maintained and replaced if they become hard to read.

Wear eye protection that meets approved standards.

This  equipment  is  designed  for  vehicle  body  /  frame  applications.    Using  this 
equipment in an application for which it is not designed could  result in overloading,
reduced load capacity, reduced stability and /or system failure.

Do not overload the hydraulic system; creating pressure  beyond the rated capacity
of  the  pump  and  ram  may  result  in  personal  injury.    Overloading  is  indicated  by
bowing extension tubes or slipping attachments.

Some  components  in  this  set  do  not  match  the  maximum  pressure  rating  of  the 
pump and ram.  USE A PRESSURE GAUGE IN THE SYSTEM TO MONITOR HYDRAULIC 
PRESSURE  (not  included).    Refer  to  the  instructions  in  this  document  for  typical
applications and load capacity.

Do not over extend the hydraulic arm, over extending the  spreader ram may force
the plunger out of the ram, causing damage.

Before working on a vehicle always set the parking brake and chock the wheels.

Attachments and extension tubes must be aligned and fully engaged so ram force is 
straight, avoiding an off centre load condition.

When  servicing,  use  only  Red  Label  identical  replacement  parts.  Use  of  any  other
parts will void the warranty.

Use  the  right  product  for  the  job.  There  are  certain  applications  for  which  the 
hydraulic body repair kit was designed. Do not modify the  hydraulic body repair kit
and  do  not  use  the  Hydraulic  body  repair  kit  for  a  purpose  for  which  it  was  not
intended.

Ram Safety Instructions: 

Ram must be on a stable base which is able to support the load while pushing or
lifting.  Use shims, friction material or constraints to prevent slippage of the base or
load.  Ensure ram is fully engaged into/onto adapters & extension accessories.

Centre load on ram.  Distribute load evenly across the entire saddle surface.  Do not
allow off-centre loads on a ram as this may cause the load to tip or the ram to kick
out.

Completely  retract  the  ram  before  opening  the  filler  screw  on  the  pump  to  add
hydraulic fluid.  An overfill can cause personal injury due to excess reservoir pressure
created when rams are retracted.

Summary of Contents for RL4TPP

Page 1: ...Product Code RL4TPP OWNER S MANUAL PRODUCT CODE RL4TTP AUTO BODY REPAIR KIT 4 000KG...

Page 2: ...observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders or cause damage to the equipment and property Keep this manual in a convenient...

Page 3: ...amage Before working on a vehicle always set the parking brake and chock the wheels Attachments and extension tubes must be aligned and fully engaged so ram force is straight avoiding an off centre lo...

Page 4: ...ause serious injury Do not subject the hose to any potential hazard such as fire extreme cold or heat sharp surfaces or heavy impact Do not allow the hose to kink twist curl or bend so tightly that th...

Page 5: ...r pad interlocked to prevent separation The complete kit included a variety of auto body frame repair and construction components for lifting pushing bending and spreading 2 ASSEMBLY 1 Unscrew and sav...

Page 6: ...Product Code RL4TPP Made in China to TQB Brands Pty Ltd specifications Page 6 Visit us at www tqbbrands com au 5 To attach the spreader wedge to the pump unit 6 For other attachment combinations...

Page 7: ...hydraulic system this should quickly extend the ram 4 When fully extended open the release valve fully to allow the ram piston to retract Air bubbles will then be carried back up to the pump reservoir...

Page 8: ...hose to the ram causing the piston to extend from the ram to the work piece 5 The pump is equipped with an overload valve that will bypass oil back into the pump reservoir in an overload situation whe...

Page 9: ...Product Code RL4TPP Page 9...

Page 10: ...r or abrasive material on these surfaces Lubrication Application of a coating of light lubricating oil to pivot points and hinges will help to prevent rust and assure that pump assemblies move freely...

Page 11: ...in any way or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent Owners and or operators should be aware that repair of this product m...

Page 12: ...cted hydraulic line or fitting Pump not working correctly Ram seals leaking Bleed the system Tighten connection or coupler Clean and replace if damaged Check pump s operating instructions Contact serv...

Page 13: ...1 48 Screw Cover 1 14 Oil Reservoir 1 49 Screw M6 1 15 Seal Ring 1 50 Connecting Nut 1 16 Thumb Nut 1 51 Cylinder Screw 1 17 Sealing Ring 1 52 O Ring 1 18 Tie Rod 1 53 Dust Cover 1 19 O Ring 1 54 Ten...

Page 14: ...Product Code RL4TPP Page 14...

Page 15: ...wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accident or repairs attempted or made by any personnel other than the authorised TQB Brands Pty Ltd...

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