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Taking out of service and disposal

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BAL_FF_TWIN_EN_2V3_REC_121-006454269

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7

Taking out of service and disposal

7.1

Decommissioning

When shutting down or taking out of service, the system is disconnected from the mains supply and
any existing battery is unplugged.

NOTICE

After each temporary shutdown a new commissioning must be carried out.

7.2

Dismantling and disposal

IMPORTANT

All machine parts must be sorted by type of material and disposed of according to
local regulations and guidelines.

NOTICE

The door systems can be completely disassembled in reverse order.

The automatic door mainly consists of the following materials:

Aluminum:

– Linking profiles

– Gearbox, Drive panel

– Door wing profiles and side profiles

– Various profiles and small parts

Steel / iron parts:

– Stainless steel casing, Floor panel, Box recess for floor installation

– Optional spacer or reinforcement profiles

– Gear components, springs

– Various small parts like fittings, covers, linking parts, etc.

Glass:

– Door wings and side panels

Various electronic and electromechanical components:

– Sensors, control and operator components

– Lead batteries and nickel-cadmium rechargeable batteries

Various plastics:

– Rollers

– Cable clips, coupling and linking parts

– Sealing profiles

– Casing of electromechanical components and sensors

Summary of Contents for FlipFlow TWIN

Page 1: ...record FlipFlow Twin User manual Translation of the original manual ...

Page 2: ...Document identification Article nr 121 006454269 Version 2 3 Publication date 22 11 2021 Subject to technical modifications Copyright agtatec ag ...

Page 3: ...rgency open push button 16 3 4 3 FlipFlow traffic lights 16 3 4 4 Exit door signals 16 3 4 5 Entrance door signals 16 3 4 6 Conduct during power failure battery pack optional 17 3 5 BMS information 17 3 5 1 Instructions sent from the BMS 17 3 5 2 Information received by the BMS 17 4 Operation 18 4 1 How to operate the BDE S control panel 18 4 2 Operating modes and functions 18 4 2 1 Function LOCK ...

Page 4: ...ing 30 6 Malfunctions 31 6 1 Perform reset restart 31 6 2 Examples of errors alarms 31 6 2 1 Wrong direction alarm 31 6 2 2 Technical alarms 35 6 2 3 Intrusion alarm 35 6 2 4 Anti pass back alarm 35 6 2 5 Throw in alarm optional 36 7 Taking out of service and disposal 37 7 1 Decommissioning 37 7 2 Dismantling and disposal 37 ...

Page 5: ...Table of revisions BAL_FF_TWIN_EN_2V3_REC_121 006454269 5 38 Table of revisions P Perform reset restart New chapter 31 ...

Page 6: ...d to severe injury or death DANGER Against an imminent or latent hazardous situation that could lead to electric shock and cause serious injury or death 1 2 Intended purpose of use The system is designed exclusively for use as a pedestrian passage The installation must only occur in dry areas If there are deviations then proper waterproofing and water drains will be required on site Any other appl...

Page 7: ... overnight ð Settings should only be made by personnel qualified to do so ð Do not disassemble put out of operation or manipulate safety devices ð Have faults rectified by specialist personnel or by personnel qualified to do so ð Have service and maintenance carried out according to locally applicable regulations or accord ing to a maintenance contract CAUTION Risk of malfunctions material damage ...

Page 8: ... when it is moving ð Do not open or remove protective covers during operation ð Do not permanently remove covers from the system ð Only carry out inspection service maintenance and cleaning when the system is stationary and switched off CAUTION Danger of material damage or injury due to non functioning safety devices a If safety devices are not functioning manipulated or put out of operation there...

Page 9: ...rs from closing ð Have inspection service and maintenance of the fire protection system carried out in accordance with locally applicable regulations or according to a maintenance contract ð Have the fire protection system checked and maintained according to the state of the art 1 4 State of technology This system was developed using state of the art technology and officially recognized technical ...

Page 10: ...rotects personnel in busy work areas from collisions with vehicles Depending on the place of work and the working environment the protective equipment varies and must be adapted accordingly In addition to protective equipment for specific work the work site may require other protective equipment for example a harness In hygiene protected areas special or additional requirements of personal protect...

Page 11: ...Carl Benz Str 5 15 D 77972 Mahlberg It is prohibited to reproduce distribute or use the manuals for purpose of competition without the writ ten authorization of BLASI GmbH Violation of the here stated copyrights will be prosecuted and fined with compensation of damage Subject can change without prior notice Differences between product and manual are thereby possible 2 3 Product identification The ...

Page 12: ... Disassembly Assembly Commissioning Operation Audit Main tenance Troubleshooting Decommissioning The qualified personnel have several years of professional experience in the technical field e g as mechanics or machine fitters The qualified personnel are aware of the residual risks arising from the installation site and due to their professional training knowledge and experience are able to carry o...

Page 13: ...ling access to public buildings or industrial facilities For secondary inputs that are not monitored Construction Extruded aluminium construction with aluminium covers and covers aluminium or stainless steel Two sets of DDF double swing doors designed for long service life A master controller monitors the flow of people in combination with numerous electronic sensors The glazed side walls facilita...

Page 14: ... can result in very long waiting times for the last passengers If the bus arrives before the FlipFlow a group size of 500 people prevents even access to the FlipFlow Here a single FlipFlow is not suffi cient In all three cases however the average passenger flow per hour is identical A FlipFlow TWIN can handle around 1500 to 2000 people per hour in FLOW mode Of course the throughput rate decreases ...

Page 15: ...ation x 1 x 2 x 3 x 4 3 4 Safety features and controls 3 4 1 BDE S The control panel BDE S for the selecting the operating mode is located in the on the cladding behind the cover of the entrance door This control panel used to switch between the various operating modes of the FlipFlow Switching to the CLOSED LOCKED mode also performs a manual reset of the system ...

Page 16: ...ormal operation the emergency stop button must be reset manually An acoustic re minder sounds at regular intervals However a command from the BMS to total opening always has priority open both doors 3 4 3 FlipFlow traffic lights Signaling depends on the operating mode selected and the choice of options ordered The standard basic version of the FlipFlow is equipped with a set of red yellow and gree...

Page 17: ...ches manually to FLOW mode if INTERLOCK mode has been selected locally and vice versa This function depends on the passenger flow 3 5 2 Information received by the BMS An intrusion alarm has been detected An anti pass back alarm has been detected An object or a person has been located in the detection zone of the vestibule for a long period of time An object or a person has been located in the det...

Page 18: ...LLATION optional This function allows you to lock the passage of the FlipFlow The door system can be locked by an authorized person which using a key switch FlipFlow status Lighting off LED strips off Pictogram red Doors closed and locked The service display must not be used during monitoring Exiting the function LOCK INSTALLATION This function can be quitted in two ways The authorized person canc...

Page 19: ...locked If secured it is prohibited to use the service display NOTICE Configurable with the service display a Option to enable detection in tunnel to open the exit door 4 2 3 OPEN operating mode Status of the FlipFlow Illumination is on Entrance door is open Exit door is open LED Strips at entrance are green LED Strips at exit are green Entrance pictogram is green Even if secured it is permitted to...

Page 20: ...o pass in the authorized direction without triggering an alarm 4 2 4 FLOW operating mode FLOW mode offers a wide variety of passage possibilities as there are no restrictions for the doors to open simultaneously although maintaining a certain level of security thanks to a very low response time of the anti pass back system TOF Sensor Initial state Illumination is on Entrance door is closed Exit do...

Page 21: ...he passenger exits the tunnel the door closes again if another passenger arrives the door stays open End of cycle NOTICE Configurable with the service display a Door and alarm timer delays b Choice of reaction whether error or intrusion 4 2 5 INTERLOCK operating mode INTERLOCK mode has fewer passage varieties than FLOW mode but offers maximum security even between two arrivals a time where the num...

Page 22: ...ers the tunnel the entrance door closes as long as nobody else enters within a config urable time and or the number of passengers has reached the limit allowed once the decision to close the entrance door is made the entrance LED Strips turns red The LED Strips on the exit door flashes to indicate to the passenger to wait The exit door opens as soon as the entrance door is closed Simultaneously th...

Page 23: ...de 4 2 6 INTERLOCK operating mode AUTO FLOW The automatic selection allows one to combine the advantages of both operating modes in relation to safety and the best passenger comfort During low traffic periods which present the highest risks the FlipFlow switches to INTERLOCK mode to ensure a maximum level of security When traffic in tensifies reducing the possibility of objects or people going bac...

Page 24: ...operates in INTERLOCK mode as described above If the number of passengers exceeds the preset threshold value the FlipFlow changes to FLOW mode and operates as described above The flow level is higher than the fixed threshold value the FlipFlow remains in FLOW mode and oper ates as previously described ...

Page 25: ... the entrance door closed and locked This mode can activated by pressing a switch on the FlipFlow This switch is provided by the customer FlipFlow status when cleaning air side Lighting on LED strips off Pictogram at entrance red Pictogram at exit red Entrance door open Exit door closed and locked FlipFlow status when cleaning land side Lighting on LED strips off Pictogram at entrance red Pictogra...

Page 26: ... the alarm will continue to sound until the service personnel has evacuated the tunnel 4 2 8 MAINTENACE mode This operating mode allows the service technician access without triggering an alarm This function can be activated with a local key switch provided by the customer Status of the FlipFlow Illumination is on LED Strips are yellow Entrance and exit pictograms are red It is not permitted to us...

Page 27: ...ed access airside When this function is activated an authorized person is entitled to pass through the FlipFlow in the opposite direction This function can be activated with a button or switch provided and installed by the customer or via the BMS Building Management System Status of the FlipFlow Illumination is on LED Strip are red Entrance door pictogram is red Exit door pictogram is green if acc...

Page 28: ...s of the safety sensors This mode is activated by a remote switch in the building management system This switch is provided by the cus tomer and will interrupt the connection between pin 1 and pin 2 on PM11 on the circuit board of the first tunnel 4 2 13 POWERSAVE function If the FlipFlow is not used for a certain time the lights turn off and switch back on automatically for the next cycle NOTICE ...

Page 29: ...ion 4 BAL_FF_TWIN_EN_2V3_REC_121 006454269 29 38 4 2 15 Example of the Antipassback function A person crosses the exit door threshold in the opposite direction an alarm is set off and the entrance door closes ...

Page 30: ... and es cape routes Check sensors safety devices and monitoring devices for tight fit and damage Function testing Check functioning of switches operators controllers power or energy storage devices and sensors Also check the adjustment of the safety devices and the setting of all movement se quences including the end points Servicing Type of servicing Measure Adjusting and cleaning Clean and adjus...

Page 31: ...forms a reset Alternatively disconnect the unit from the power supply for about one minute Restart initiated after network recovery 6 2 Examples of errors alarms 6 2 1 Wrong direction alarm NOTICE Below a list of situations which can set off a wrong direction alarm buzzer Adjustable timers implemented to manage the offset of these alarms Category groups Alarm Disturbance Flow of persons A person o...

Page 32: ...r or in zone 3 the exit door closes NOTICE Configurable with the Service Display a Setting all timers relevant to triggering the alarms A person or object remains under the entrance door or in zone 2a the entrance door opens A person or object remains under the exit door or in zone 3 the exit door opens ...

Page 33: ...in their end positions The entrance door does not open or close when it should The exit door does not open or close when it should NOTICE Configurable with the Service Display a Setting all timers relevant to triggering the alarms With this option entrance door closed a presence detected on the floor ...

Page 34: ... presence is detected on the wall or ceiling With this option activating of the emergency open button generates a technical alarm NOTICE Configurable with the Service Display a Setting all timers relevant to triggering the alarms Example of the anti pass back system operation A person crosses the exit door threshold in the opposite direction an alarm triggered and the entrance door closes TOF Sens...

Page 35: ...alarm is triggered when the wrong direction is de tected or if the entrance door does not close within a reasonable time see below A reset is required to deac tivate this alarm 6 2 4 Anti pass back alarm This alarm triggered if someone tries to cross the Flip Flow in the opposite direction while the entrance door is closed or if the entrance door closes within a reason able time see below A reset ...

Page 36: ... has passed the light curtain in the opposite direction at the exit of the tunnel The response of the FlipFlow is the same as for a return alarm but a separate alarm contact is activated A reset must performed to deactivate this alarm NOTICE ü Configurable using the service display a Set the time periods b Selection of the reaction type NOTICE ü Limit the number of false alarms a Cameras detect pe...

Page 37: ...tely disassembled in reverse order The automatic door mainly consists of the following materials Aluminum Linking profiles Gearbox Drive panel Door wing profiles and side profiles Various profiles and small parts Steel iron parts Stainless steel casing Floor panel Box recess for floor installation Optional spacer or reinforcement profiles Gear components springs Various small parts like fittings c...

Page 38: ...and www record de Denmark www record danmark dk España www record es France www record fr Malaysia www recorddoors my Polska pl record global Schweiz www record ch Sverige www record se Türkiye tr record global United States www recorddoors com record global export www record global Subject to technical modifications Copyright agtatec ag No 121 006454269 ...

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