REC TwinPeak 2S Mono 72 Series Installation Manual Download Page 4

REC Installation Manual - 72-cell panels - IEC 61215 / 61730
Rev E - 10.20 

Ref: NE-06-21

4

SAFETY MEASURES

Installers are responsible for the safe and effective installation and operation of the system and for adhering to all applicable local and national 

standards and regulations. All relevant local codes and regulations should be referred to and observed as well as regulations on working at heights 

and fall protection.

SAFETY IN THE WORKING AREA
i)  Safety in the working area

Installation of REC solar panels may involve working on rooftops or raised platforms. Ensure all local regulations regarding working at heights are 

followed. Before beginning work on a photovoltaic system, ensure all working surfaces are structurally sound and capable of bearing the weight of 

employees and required equipment.

Remember to isolate the system from the grid before carrying out any maintenance or repair work.

ii)  Preventing current generation

To prevent the panels automatically generating current (electricity) when exposed to light, shield the system with a non-transparent cover during 

installation, maintenance or repair work.

iii)  Specific hazards of DC electricity

Solar panels generate direct current (DC). Once current is flowing, breaking or opening a connection (e.g., disconnecting two panels) can cause an 

electrical arc. Unlike low voltage AC wiring, DC arcs are not self-extinguishing. They are potentially lethal burn and fire hazards:

•  Follow inverter manufacturers’ installation, handling and operating instructions,
•  Remove/open the inverter AC fuse/circuit breaker before disconnecting from the public grid,
•  Switch off or disconnect the inverter and wait for the time specified by the manufacturer before commencing work. High-voltage components 

need sufficient time to discharge.

iv)  Safety requirements

The voltage produced by a single panel and panels connected in series (voltages added together) or in parallel (currents added together) can be 

dangerous. Although the fully insulated plug contacts on the panel’s output cables provide touch-safe protection, the following points must be 

observed during handling to avoid the risk of sparking, fire hazards, burns and lethal electric shocks:

•  Exercise extreme caution when wiring panels and look out for damaged or dirty cables etc,
•  Never insert metallic or other conductive objects into plugs or sockets,
•  Ensure that all electrical connections are completely dry before assembly,
•  Keep all materials, tools, and working conditions dry and tidy,
•  Use appropriate safety equipment e.g., non-slip footwear, insulated gloves and insulated tools,
•  Solar panels produce current when exposed to sunlight. Do not connect the system to the inverter during solar exposure.

PANEL HANDLING

In order to avoid damage to the solar cells and other components, all REC solar panels should be handled with care and protected from damage at 

all times. All warnings and instructions on the packaging should be observed. Follow these guidelines when unpacking, transporting, installing or 

storing panels:

•  Record the serial numbers prior to installation and note the information in the system documentation,
•  Carry the panels using both hands and do not use the junction box or cables as a grip,
•  Do not allow the panels to sag or bow under their own weight when being carried,
•  Do not subject panels to loads or stresses, e.g., leaning on them or through the placing of weight on them,
•  Do not stand or walk on the panels,
•  Avoid dropping the panels as any damage caused may be unseen,
•  Keep all electrical contacts clean and dry,
•  Do not apply force to the backsheet,
•  Avoid using sharp or pointed objects if panels require marking,
•  Never apply paints, adhesives or detergents to the front or rear of the panel,
•  Do not use any solar panel that is damaged or has been tampered with,
•  Never attempt to disassemble, modify, or adapt the panels or labels in any way as this will void the warranty.

Use clean and protective gloves when handling the panel as this will avoid the transfer of any fingerprints or soiling to the highly-

senstive and anti-reflective glass surface, ensuring improved light transmission and avoiding any contamination.

The pallet packaging is not water- or weatherproof. Prior to installation, and to avoid any damage or degradation to the packaging or 

panel components, pallets and panels must be stored in a controlled and protected environment, ideally in internal storage conditions, 

where it is shielded from the elements, e.g., rain, dust, a

nd direct sunlight. If overnight external storage in an uncontrolled environment 

is unavoidable, the panels and the pallet packaging must be protected from direct exposure to the elements and from contact with the 

ground, including earth, mud etc.

Do not use a panel which is broken or damaged. If the panel front glass is broken or laminate back sheet is damaged, it can expose 

personnel to hazardous voltages.

Summary of Contents for TwinPeak 2S Mono 72 Series

Page 1: ...INSTALLATION MANUAL REC 72 CELL PANELS Installation instructions for all REC 72 cell size solar panels certified according to IEC 61215 61730 RECTwinPeak 2S Mono 72 Series RECTwinPeak 3S Mono 72 Series ...

Page 2: ... 3S Mono 72 Series 14 ANNEX 1 INSTALLATIONS ON WATER PLATFORMS 15 ANNEX 2 INSTALLATIONS USING MODULE LEVEL POWER ELECTRONICS 16 EC DECLARATION OF CONFORMITY 17 DOCUMENT HISTORY 18 LIST OF FIGURES Fig 1 Example of rail cross section 7 Fig 2 Panel mounting Rails parallel to long side 7 Fig 3 Panel mounting Rails parallel to short side 7 Fig 4 Clamp specifications End and mid clamps 7 Fig 5 Clamping ...

Page 3: ... be found at www recgroup com contact YOUR RESPONSIBILITY AS AN INSTALLER Installers are responsible for the safe and effective installation and operation of the photovoltaic system and for adhering to all applicable local and national standards and regulations Prior to installation check all current regulations and permits concerning solar installations and ensure all local directives are observe...

Page 4: ...r sockets Ensure that all electrical connections are completely dry before assembly Keep all materials tools and working conditions dry and tidy Use appropriate safety equipment e g non slip footwear insulated gloves and insulated tools Solar panels produce current when exposed to sunlight Do not connect the system to the inverter during solar exposure PANEL HANDLING In order to avoid damage to th...

Page 5: ...e g for a 1000V system if the lowest ambient temperature is 20 C the panel has a VOC of 46 7 V and a temperature coefficientofVOC of 0 30 C themaximumpanelsperstringis21 T C 25 20 5 5 x0 3 1 5 46 7 1 5 47 4 1000V 47 4 21 1 soa totalof21panelsor995V Qualifiedsystemdesignerscanmakeexactcalculationsthataccountforspecificprojectrequirementsandsiteconditions iv String connection Panels connected in ser...

Page 6: ...sun sraysfallingperpendicular i e at90 tothesurface Tomaximizesystemoutput panelsshould be installed at the optimum orientation and tilt angle The specifics of this depend on location and can be calculated by a qualified system designer All panelsinastringshould whereverpossible havethesameorientationandtilttoensurethesystemdoesnotunderperformduetomismatchedoutputs Dependent on local conditions a ...

Page 7: ...ting rails ensure they run underneath the frame to provide support oracrossthepanel underneaththeframe figs 2 3 andthepositioningoftherailsmustensurethattheminimumclampgriplength andthethecentralpointofthefixation e g thebolt isfullywithintherequiredclampingzoneasindicatedonthefollowingpages CLAMP SPECIFICATIONS RECmodulesmustbesecuredwithatorquebetween12 25Nm Clampinstallationmustbecarriedoutacco...

Page 8: ...ufacturer s instructions including specific hardware and torque requirements Fig 6 Clamping Zones on continous rails RECTwinPeak 2S Mono 72 RECTwinpeak 3S Mono 72 350 mm 13 8 in 200 mm 7 9 in 520 mm 20 5 in 670 mm 26 4 in 350 mm 13 8 in 200 mm 7 9 in 520 mm 20 5 in 670 mm 26 4 in 0 250 mm 9 8 in 0 0 250 mm 9 8 in 0 1 2 3 4 Legend Clearance Gap Clamping zone 40 mm 85 mm Test Load DesignLoad Test Lo...

Page 9: ...mping zone REC modules must be secured with a torque between 12 25 Nm Clamp installation must be carried out according to the manufacturer s instructions including specific hardware and torque requirements Fig 7 Clamping Zones on short rails RECTwinPeak 2S Mono 72 RECTwinpeak 3S Mono 72 The center point of each clamp and the minimum grip length must be fully located in the same clamping zones to b...

Page 10: ...ounding of the REC solar panels is not required 0 208 GR Fig 11 Drainage and grounding holes nPeak 2S 72 e 1 1 10 16 460 18 1 11 0 43 6 6 0 26 20 5 0 81 GR GR GR GR Part Name Material Rail 6105 T5 aluminum extrusion Bolt M6 x 25 drop inT stud kit Nut M6 flanged hex locking nut Mounting holes All REC 72 cell panelshavebeencertifiedforinstallationusingthefourelongatedholes 11x6 6mm ontheundersideoft...

Page 11: ...y Installed REC Factory Installed REC Factory Installed Any other connector Some countries and or regions have specific regulations regarding the mating of connectors Installers are responsible for ensuring the compliancy of the system with such local regulations The cutting of cables is only permitted in order to replace a factory installed connector with another brand of connector to ensure like...

Page 12: ...C Download Center www recgroup com downloads If in doubt at any time when cleaning the panels stop and obtain professional advice SYSTEM INSPECTION The system should be inspected regularly to ensure that Fasteners are secure tight and free from corrosion Electrical connections are secure tight clean and free of corrosion The mechanical integrity of the cables is intact Bonding points to ground are...

Page 13: ... 9 51 9 58 9 66 9 73 OpenCircuitVoltage VOC V 47 0 47 4 48 0 48 6 49 2 49 8 50 4 ShortCircuitCurrent ISC A 10 02 10 04 10 05 10 07 10 08 10 09 10 10 PanelEfficiency 18 4 18 7 18 9 19 2 19 4 19 7 20 0 Valuesatstandardtestconditions STC airmassAM1 5 irradiance1000W m temperature25 C basedonaproductionspreadwithatolerance ofPMAX VOC ISC 3 withinonewattclass Atlowirradianceof200W m atleast95 oftheSTCm...

Page 14: ... 400 405 WattClassSorting W 0 5 0 5 0 5 0 5 0 5 0 5 NominalPowerVoltage VMPP V 40 4 40 7 40 9 41 1 41 4 41 7 NominalPowerCurrent IMPP A 9 41 9 47 9 54 9 60 9 67 9 72 OpenCircuitVoltage VOC V 46 9 47 2 47 6 47 9 48 2 48 6 ShortCircuitCurrent ISC A 10 30 10 33 10 35 10 38 10 42 10 44 PanelEfficiency 18 9 19 2 19 4 19 7 19 9 20 1 Valuesatstandardtestconditions STC airmassAM1 5 irradiance1000W m tempe...

Page 15: ...rface and the lowest edge part of the panel during normal operation This will help to shield the panel from direct water spray INSTALLATION INSTRUCTIONS i System installation All cables used for the installation must have sufficient length and slack to prevent damage due to water level changes and wave motions Negative system grounding is required for REC solar panels installed on a floating platf...

Page 16: ...tween MLPE and rooftop When attaching an MLPE device to a solar panel it must be secured to the panel frame Follow MLPE manufacturer instructions to ensure optimum mounting of MLPE device and prevent any slippage during operation MLPE devices may also be attached to the mounting construction In such cases refer to the instructions provided by the manufacturer Wherever possible the installation of ...

Page 17: ...ltage limits The technical documentation and full compliance with the standards listed below proves the conformity of the product with the requirements of the above mentioned EC Directive and its conformity with the safety requirements of the EC Low Voltage Directive 2014 35 EU DIN EN 61215 VDE 0126 31 1 2017 05 EN 61215 1 2016 DIN EN 61215 1 1 VDE 0126 31 1 1 2018 06 EN 61215 1 1 2016 DIN EN 6121...

Page 18: ...anual for all REC 60 cell solar panels 07 2018 B Textual updates for string configuration and clamping zones 11 2018 B 2 AdditionofRECTwinPeak2SMono72productvariants 01 2019 B 3 Update to warranty conditions 08 2019 C Updated Datasheets 01 2020 D Updated Datasheets 10 2020 E Addition of minimum required torque for clamping Short Side Mounting and RECTwinPeak 3S Mono 72 Series ...

Page 19: ...REC Installation Manual 72 cell panels IEC 61215 61730 Rev E 10 20 Ref NE 06 21 RECSOLARPTE LTD 20TUASSOUTHAVENUE14 SINGAPORE637312 SINGAPORE Tel 6564959228 Mail post recgroup com www recgroup com 19 ...

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