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Real Flame Hot Box, Installation & Operating Manual

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Real Flame Hot Box Installation & Operating Manual Download Page 1

HOT BOX

®

GAS FIREBOX

INSTALLATION & OPERATING MANUAL

The Hot Box Gas Firebox is approved to be installed into a masonary

fireplace and as a zero clearance firebox and is designed to operate on

Natural Gas and Propane (LPG) gases ONLY. Approval Number GMK10100.

Installed primarily as a decorative appliance. Not certified as a Space Heater.

VERSION 19

Summary of Contents for Hot Box

Page 1: ...ox is approved to be installed into a masonary fireplace and as a zero clearance firebox and is designed to operate on Natural Gas and Propane LPG gases ONLY Approval Number GMK10100 Installed primari...

Page 2: ...t has been installed in an outdoor setting 4 Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Real Flame Gas Burner only at our option To the ext...

Page 3: ...t Box 40 000 sq mm 3 IMPORTANT SAFETY NOTICES DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE DO NOT USE OR STORE FLAMMABLE MATERIAL NEAR THE APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS...

Page 4: ...room specification sheet 1 11 Zero Clearance Hot Box 13 Overall Dimensions 13 Components 14 Assembly 15 Flue Requirrements 16 Optional Power Flue 18 Introduction 18 Installation 19 Motor Clearance 21...

Page 5: ...NATURAL GAS LPG DATA PLATE Affixed to burner Injector 2 5 1 3 Mj Hr 26 23 P T P 0 8 2 7 5...

Page 6: ...be fitted to the top of chimney to stop down draft and rain entering into chimney 9 Ventilation of 40 000 sq mm must be provided to outside air for the room that the Hot Box is installed Four standard...

Page 7: ...le materials near this appliance DO NOT spray aerosols in the vicinity of this appliance while it is in operation 25mm Cast iron fascia DIAGRAM 1 PLAN 425mm 930mm Floor 0 mm Sides 25 mm Back 25 mm Top...

Page 8: ...PLACE CAST IRON FASCIA HOT BOX GAS INLET HOLE MANTEL PIECE SEAL FASCIA TO BRICKWORK ENSURE THAT EXHAUST PORT IS NOT RESTRICTED IN ANY WAY EXISTING CHIMNEY 225mm GAS COWL 8 For Type 1 installations mod...

Page 9: ...455 260 135 230 570 350 GAS ENTRY POINT HEARTH LOCATION LUGS HOT BOX FOR EXISTING FIREPLACE OVERALL DIMENSIONS 9...

Page 10: ...DIMENSIONS A B C 570 455 230 10...

Page 11: ...EOUT INTO ROOM SPECIFICATION SHEET 1 Model A B C D Hot Box 800 510 425 1800 25mm FRAMEOUT DIMENSIONS 11 NOTE Install unit and flue prior to plastering NOTE Plaster is to finish flush with the fascia a...

Page 12: ...ER FLUE HOT BOX GAS INLET HOLE MANTEL PIECE SPECIFICATION SHEET 1 FRAMEOUT INTO ROOM SPECIFICATION SHEET 1 12 NOTE Install unit and flue prior to plastering NOTE Plaster is to finish flush with the fa...

Page 13: ...130mm 135mm 305mm 460mm 170mm FLUE INNER 150MM OUTER 200MM 570mm GAS ENTRY POINT 230mm ZERO CLEARANCE HOT BOX OVERALL DIMENSIONS 13...

Page 14: ...INNER CASING 3 6M FLUE KIT COMPLETE WITH COWL FLUE COLLAR OUTER CASING ZERO CLEARANCE HOT BOX COMPONENTS 14...

Page 15: ...ASSEMBLY ZERO CLEARANCE HOT BOX ASSEMBLY Using screws provided 1 Fit inner casing to Hot Box 2 Fit flue collar to inner casing 3 Fit outer casing over both flue collar and inner casing 15...

Page 16: ...cowl These notes must be read in conjunction with AGA code 601 Floor 0 mm Sides 25 mm Back 25 mm Top 100 mm Flue Outer 25 mm CLEARANCES A minimum of 3 6m flue is required to protrude 500mm above roof...

Page 17: ...ical FLUE REQUIREMENTS Electrical Wiring between Fan Unit Kit 100mm Gas cowl Kit Fan Casing Kit Twin Skin Flue 150mm 200mm Optional for additional height if required Twin Skin Flue 100mm 180mm Baffled...

Page 18: ...ue motor this access MUST be at least 400mm x 400mm There MUST be a minimum clearance of 250mm between the top of the motor and any fixed object i e ceiling or stud work This is so the top of the fan...

Page 19: ...500mm ELECTRICAL SHOULD THE SUPPLY FLEX AT THE BACK OF THE FIREBOX BE DAMAGED A SPECIALLY PREPARED FLEX IS REQUIRED FOR REPLACEMENT CONTACT THE MANUFACTURER THE ON OFF WALL SWITCH MUST NEVER BE ATTAC...

Page 20: ...equivalent to the inner flue spigot diameter of the firebox the top of the muffler has a 150mm spigot which the motor fits to or the 150 200 twin skin flue if required The flow arrow on the muffler is...

Page 21: ...ce Minimum clearance 250mm Minimum height 150mm 200mm twin skin flue optional for additional height Ensure there is adequate ventilation within this cavity to prevent motor over heating Baffle Height...

Page 22: ...OPTIONAL POWER FLUE continued Frameout Fan Casing Pressure Differential Switch Motor Motor 22...

Page 23: ...4 22 115 152 182 NOTE 1 Maximum of 4 elbows 45 or 90 2 Allow 400mm x 400mm access panel for service of motor Motor Minimum 25mm clearance from outer flue to combustible interior Baffle Heater twin ski...

Page 24: ...skin flue if required 150mm x 200mm flue extension 900mm 200mm External Motor 340mm 25mm clearance Miniumum 1290mm External Motor OPTIONAL POWER FLUE continued Fan Box Dimensions A B C D E F G H 302 3...

Page 25: ...RK FLAME SENSING GAS VALVE BLACK BLUE BLUE BLUE BROWN BROWN BROWN RED TECHRITE IGNITION PACK TAIS CP R15 D5 000V BLUE BLUE BROWN WHITE ORANGE GREEN YELLOW GREEN YELLOW BROWN GREEN YELLOW BROWN BROWN B...

Page 26: ...ront of burner B The power polarity is reversed Check polarity B Sparker is to far from metal C Pressure switch Power Flue is not operating correctly Adjust sparker so it cross lights to metal Remove...

Page 27: ...red LED light that indicates the possible cause of a problem the LED light will flash in different sequences for different problems the most common are Long Flash Short Flash 1 0 Normal Running State...

Page 28: ...CHEMINEE PTY LTD EMAIL sales cheminee com au WEBSITE www Cheminee com au PHONE 02 9564 2694 FAX 02 9569 8802 SHOWROOM 118 Stanmore Road Stanmore Corner Wemyss St NSW...

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