Re ROCKCRETER OPTIMIX 1.5 Operator'S Manual Download Page 8

OPERATORS MANUAL 
FOR 
ROCKCRETER OPTIMIX 1.5 

 

 

PAGE 4 

proposed material characteristics before attempting a production 
procedure. 

 

3.5 General 

Procedures 

1.  Before attempting to mix and pump production materials, it is important 

to rinse and charge the pump hopper with sufficient water to 
thoroughly flush the pump and all grout lines. This is to purge the 
grouting system of any residual materials or scale that may exist. 

2.  Once that is completed, remove the grout hose from the pump and 

drain out all water by elevating one end, or by progressively elevating 
the entire hose, at one end and proceeding to the other. 

3.  Mix slurry composed of Portland cement in approximate proportions of 

25 litres of water to ½ a bag of cement, and pump this through the 
grouting system. This is to remove any residual water from the hose, 
lubricating it for the production material to follow. Now the production 
grout may be mixed and pumped immediately behind the slurry mix. 

4.  The slurry mix may be retrieved in a bucket. 

 

NOTE: DO NOT attempt to pump production material through a dry 
hose. Occasionally, no matter how conscientious an operator may 
be, a hose will get plugged. Once this happens, the only sure way to 
remove the plug is to empty it of material. Beating on it with a 
hammer or running over it with a vehicle will not usually be 
successful. A prudent operator will be prepared for such 
eventuality. 

 

 

Summary of Contents for ROCKCRETER OPTIMIX 1.5

Page 1: ...Box 18924 Sunward Park 1470 361 Crocker Road Wadeville Germiston South Africa Co Reg no 1947 24677 07 TEL 2711 865 3019 e mail information rockcrete co za www rockcrete co za As part of our policy of...

Page 2: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE i Intentionally Left Blank...

Page 3: ...TION 2 3 1 Materials 3 3 2 Flow 3 3 3 Setting Time 3 3 4 Pumping Distance 3 3 5 General Procedures 4 4 OPERATING PROCEDURES 6 4 1 Set Up 6 4 2 Priming with Water 6 4 3 Prime with Material 7 4 4 Preven...

Page 4: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE ii Intentionally Left Blank...

Page 5: ...many pumping operations that are performed off the ground All platforms should be equipped with safety rails h A qualified electrician must do all electrical connections i Do not remove the screen si...

Page 6: ...endant Vertically Up to 15m Electric drive 3kW 220V 380V 525V 3 PRINCIPLES OF OPERATION NOTE The principles of operation offered herein are intended as an aid to help the operator identify some of the...

Page 7: ...uce the setting time This is particularly true of repair mortars and other spray applied materials so that strength gain can be fairly rapid It is important to keep moving when using these types of ma...

Page 8: ...eeding to the other 3 Mix slurry composed of Portland cement in approximate proportions of 25 litres of water to a bag of cement and pump this through the grouting system This is to remove any residua...

Page 9: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE 5 Figure 1...

Page 10: ...zzle to the hose outlet 3 Place the nozzle into a waste container 4 Turn the main power disconnect switch to the ON position 5 Open the ball valve directly before the water system bypass outlet 6 Pres...

Page 11: ...is normally in the Neutral position The switch must be held in the REV position to reverse the pump direction The switch will return to the Neutral position when released If the pump has not broken fr...

Page 12: ...ready to spray 4 4 Prevent Blocking 1 To prevent Blocking in the pump or hose follow the steps below a Use the lowest pressure and largest nozzle size that provides an acceptable spray pattern This w...

Page 13: ...ease the pump direction switch The switch will return to its normal position 6 Turn the main power disconnect switch to OFF 7 Allow time for material to drain to relieve any remaining pressure 8 If yo...

Page 14: ...the motor shaft adapter and clean out shaft touch e Make sure the motor shaft adapter and clean out shaft are aligned so the clean out shaft slides into the motor shaft adapter slot If the do not alig...

Page 15: ...llest clean out ball c Attach the hose to the water system bypass outlet open the ball valve and press the drain button to resume flushing the hose d The hose clean out ball will be pushed out of the...

Page 16: ...terial in pump assembly Clean or replace the pump assembly Poor finish or irregular spray pattern Inadequate air assist air pressure Adjust the air assist air pressure output on the applicator Pump is...

Page 17: ...ose connections Check connections in electrical enclosure Check for correct voltage supply at the disconnect voltage supply at the disconnect and VFD terminals L1 L2 and L3 Motor overload relay trips...

Page 18: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE 14...

Page 19: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE 15 ILLUSTRATED PARTS CATALOGUE CONTENTS LIST Figure Description Page No 1 BODY ASSEMBLY 16 2 HOSE AND NOZZLE ASSEMBLY 18...

Page 20: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE 16 1 BODY ASSEMBLY...

Page 21: ...ITCH EA071 1 5 STATOR RETAINING BOLTS KGPF017 320 2 6 DISCHARGE OUTLET 32MM KGPF005 1 7 TSL STATOR KGPF004A 1 1 8 TSL ROTOR KGPF004A 2 1 9 OPTIMIX AUGER KGPF003B 1 10 OPTIMIX DRIVESHAFT KGPF007B 1 11...

Page 22: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE 18 4 HOSE AND NOZZLE ASSEMBLY...

Page 23: ...CK S STEEL W006J 75I 1 3 A CAMLOCK S STEEL W005A 75I 2 4 F CAMLOCK S STEEL EA050A 1 5 NOZZLE WITH EXTENSION KGPF021 1 6 PLASTER NOZZLE TIP KGPF021A 1 7 B CAMLOCK S STEEL W006O 1 8 NOZZLEBODY TAP PV18...

Page 24: ...OPERATORS MANUAL FOR ROCKCRETER OPTIMIX 1 5 PAGE 20...

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