RCGF 40CC-TS Operator'S Manual Download Page 15

6. Set the throttle to a high idle. Set the propeller so that it is at the beginning of the
compression stroke.
7. Flip the propeller through compression rapidly. If this is done properly, the engine will
start after several brisk flips of the propeller.
8. After starting, let the engine idle for 30 to 45 seconds. Open and close the throttle
slowly until the engine runs smoothly at idle and at full throttle. Acceleration should also
be smooth. If acceleration is not smooth, adjustments to the carburetor may be
necessary (see Adjustment of the Engine.)
9. If your engine does not start, repeat steps 2-8.

B. Electric Starter Starting

A 12-24V electric starter is recommended to start the RCGF40cc twin.
1. Make sure you use a good quality, lightweight aluminum spinner.
2. Have someone help you hold the airplane while you start it.
3. Switch the ignition to ON, close the choke plate on the carburetor and open the throttle
slightly from the idle position.
4. Use your electric starter to turn the engine over for several seconds, until a popping
sound is heard. This indicates that the engine is firing.
5. Move the choke lever to the open position.
6. Set the throttle to high idle and use your electric starter to turn over the engine until it
starts.
7. After starting, let the engine idle for 30 to 45 seconds. Open and close the throttle
slowly until the engine runs smoothly at idle and at full throttle. Acceleration should also
be smooth. If acceleration is not smooth, adjustments to the carburetor may be
necessary (see Adjustment of the Engine).
8. If your engine does not start, repeat steps 2-7.

Engine Troubleshooting

If your engine fails to start after the preceding starting procedures
please check the following.

Symptom

Diagnosis

Fix

Engine does not fire

Ignition battery

voltage low

Charge or

replace battery

Battery wires faulty

or loose

Replace wires or

Re-connect/check

connections

Faulty spark plug

or not firing

Replace spark plug

or check for spark

Summary of Contents for 40CC-TS

Page 1: ...nition DC CDI Computer Controlled auto advance electronic ignition system Power supply 4 8 8 4V Maximum Output 4 6HP 8600rmp Requires Gasoline 2 cycle oil ignition battery propeller speed rang 1500 86...

Page 2: ...soline Oil Mix 30 1 Replacement Spark Plug 1 4x32 or NGK M8 equivalent dle Speed 1500 rpm min Static Thrust 23 4 lb 10 6 kg 328 ft 100 m altitude 22 1 lb 10kg 5 900 ft 1800 m altitude SPARE PARTS LIST...

Page 3: ...on the engine to prevent it from being thrown off the engine while running Never use a propeller that has hit the ground Even though it may look good from the outside it may be cracked on the inside...

Page 4: ...ine or the fuel tank This engine was designed for use in a model aircraft Do not attempt to use it for any other purpose Always install an ignition system kill switch on the aircraft used Do not insta...

Page 5: ...listed 1 Check to see that all screws and bolts are tight Check carefully for any cracks broken or missing parts Tighten or replace any damaged or missing parts before proceeding 2 Install the silico...

Page 6: ...ork well for this Use heat shrink tubing to secure this connection 5 Install the ignition kill switch and charge jack on the aircraft so that it is easily accessible from the outside of the plane 6 In...

Page 7: ...ashers and flat washers not included with the included standoffs Use threadlocking compound such as Threadlocker on the screws where they thread into the blind nuts 3 Install the fuel tank in the airf...

Page 8: ...get the carburetor s full range of rotation with your servo travel Be sure to use a non metallic linkage 5 Install the choke servo optional at least 12 305mm away from the engine Be sure to use a non...

Page 9: ...Be sure to use threadlocker and that the ignition wire does not contact the muffler 8 Cut all necessary clearance carburetor adjustment cooling and exhaust holes in the cowl 9 Make sure the cowl is s...

Page 10: ...ep 3 If not start with step 1 1 Remove the cowling from the aircraft Use the included propeller washer to mark the centering hole on the propeller 2 Once the location is established use a drill press...

Page 11: ...Locator to center and start the hole 6 Remove the propeller from the engine and drill the outer hole on the drill press using a 110 2 81mm drill bit as a pilot hole Next use a 5mm drill bit to finish...

Page 12: ...ing the same technique as step 6 9 Mount the propeller to the engine using the 5x35mm SHCS with 5mm lock washers and flat washers Be sure to use threadlocker Adjustment of the Engine Each RCGF Engine...

Page 13: ...e is as follows turn the needle to the fully stop closed position and then open the needle 1 to1 5 turns It is recommended that the High speed needle be adjusted by the use of a tachometer to obtain m...

Page 14: ...during break in it s recommended that you run the engine without the cowling Also for safety reasons do not adjust the carburetor while the engine is running There are two recommended ways to start th...

Page 15: ...the carburetor and open the throttle slightly from the idle position 4 Use your electric starter to turn the engine over for several seconds until a popping sound is heard This indicates that the engi...

Page 16: ...pecially when checking for spark in this manner Optional Digital Tachometer not included An optional Digital Tachometer is available that can be directly connected to the ignition and display the RPM...

Page 17: ...GF Carburetor periodically Failure to do so may result in miss calibration of the needle adjustments In order to do this it is necessary to remove the Phillips head screw which secures the carburetor...

Page 18: ...rts please contact our service center on local Warranty Information The RCGF 40cc TS has a two year limited warranty through RCGF service center beginning at the date of purchase Please retain your re...

Page 19: ...Contact Us www rcgfengine com www rcgfservice com...

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