RCGF 120CC-Twin Operator'S Manual Download Page 7

that a thin piece of foam rubber is placed between the module and the mounting surface 

and that Velcro ® is used to hold the module in place. 

7. Secure all connections with heat shrink tubing 

 

(not supplied) 

8.  Install the silicone ignition  wire cover over the ignition  wire to the spark

 

plug.

 

9. Install the spark plug into the engine cylinder (7-8lbs torque). 

 

Installing  the RCGF 120cc  twin  cylinder engine 

on Your Airplane 

Note:

  The RCGF 120CC  twin  must be installed on at least a 9.5mm [3/8”]  thick 5-phy 

plywood  firewall.The  firewall must be securely glued to the airplane. Use triangle  stock 

and pin the firewall with hardwood dowels to reinforce the  firewall glue joints. Never 

install the RCGF 120cc twin onto a firewall thinner than specified because it may fail due 

to the power of the engine. 

Note:

  The length of the engine from the back on the engine mount  to the face of the 

propeller washer is 172 mm 

1. Please check engine size chart  (on the back cover of this manual) to drill the engine 

mounting bolt holes. 

2.

 

Install (4) 5mm blind nuts (not  included) into the back side (non-engine  side) of the 

firewall. Install the engine to the firewall using(4) 5x45mm SHCS with 5mm lock washers 

and flat washers(not included) with the included standoffs. Use threadlocking compound, 

such as Threadlocker

 

,on the screws where they thread into the blind nuts. 

3. Install the fuel tank in the airframe. Use only gasoline approved  fuel tank and (3.175 

mm) fuel lines and a gasoline approved stopper. One line should go to the carburetor and 

the other is to be used as a vent (a vent line is simply an open ended fuel line from the 

fuel tank which exits the engine compartment or the fuselage; most vent lines exit at the 

bottom of the firewall).You can fill the tank by using the carburetor

 

line as fill line if you 

have access to it or install a third line to be used as fill line. Installing a third line is the 

cleanest and easiest way to add fuel. An alternative fueling set up is a 2-line system with 

a T-fitting approved for gasoline use. Be sure to use a filler plug with either a 2 line or 3 

line set-up. It's a good idea to add an extension to the vent line as shown, that goes up 

and to the rear of the tank. This helps to avoid draining fuel from the tank when the model 

Summary of Contents for 120CC-Twin

Page 1: ...mm Carburetor RCGF Ignition DC CDI Computer Controlled auto advance electronic ignition system Power supply 4 8 8 4V Maximum Output 12 5HP 7600rpm Requires Gasoline 2 cycle oil ignition battery propel...

Page 2: ...2XMuffler 7 05 oz 200g Ignition Module 5 11 oz 145 g Total Weight 6 45 lb 2925 g Technical Data Ignition Battery 4 8 8 4 NiCd or NiMH 6 6V LiFe or 2S LiPo pack Gasoline Oil Mix 30 1 Replacement Spark...

Page 3: ...unbalanced spinner and propeller combination will cause high levels of vibration and may cause the propeller shaft to break Always use a lightweight spinner on your engine Lightweight spinners are con...

Page 4: ...nes Metal filters intended for glow engine are too coarse and will not screen out finer particles Always filter your fuel by using an appropriate filter before putting it into the airplane s fuel tank...

Page 5: ...ponents of the engine Many of the following steps may need to be completed in a different order than listed 1 Check to see that all screws and bolts are tight Check carefully for any cracks broken or...

Page 6: ...ips to secure the connection 4 Connect the ignition module battery to the kill switch Any 4 8 8 4V 1000mAh and above capacity battery will work well for this Use heat shrink tubing to secure this conn...

Page 7: ...blind nuts not included into the back side non engine side of the firewall Install the engine to the firewall using 4 5x45mm SHCS with 5mm lock washers and flat washers not included with the included...

Page 8: ...at least 12 305mm away from the engine Make sure that you get the carburetor s full range of rotation with your servo travel Be sure to use a non metallic linkage 5 Install the choke servo optional at...

Page 9: ...e spark plug 7 Install the muffler onto the engine Be sure to use threadlocker and that the ignition wire does not contact the muffler 8 Cut all necessary clearance carburetor adjustment cooling and e...

Page 10: ...can use the following method to drill your propeller Most propellers within the recommended size range have a 0 393 10mm center hole pre drilled If your propeller has this predrilled hole move on to s...

Page 11: ...the ignition magnet with engine inverted 4 Place the propeller on the crankshaft at the one o clock position 5 Mark the location of one of the outer holes while the propeller is in the beginning of th...

Page 12: ...peller using the same technique as step 6 9 Mount the propeller to the engine using the 5x45mm SHCS with 5mm lock washers and flat washers Be sure to use threadlocker Adjustment of the Engine Each RCG...

Page 13: ...nter clockwise will richen the fuel air mixture at high speeds The default or factory setting of the High speed Needle is as follows turn the needle to the fully stop closed position and then open the...

Page 14: ...ot come up to full rpm at full throttle Solution The high speed needle valve H is too lean Open it up 1 8 of a turn and try again Problem If Your engine does not reach full rpm Or Carbon build ups app...

Page 15: ...sary see Adjustment of the Engine 9 If your engine does not start repeat steps 2 8 B Electric Starter Starting A 12 24V electric starter is recommended to start the RCGF120cc twin 1 Make sure you use...

Page 16: ...oving the spark plug from the cylinder and attaching the plug on the outside of the crankcase Have an assistant turn the engine over while checking this and be sure to have the spark plug firmly plugg...

Page 17: ...not have this additional lead the Digital Tachometer can still be used Simply use the Y harness included with the Digital Tachometer to connect to the pick up lead from the engine Be sure to secure a...

Page 18: ...ailure to do so may result in miss calibration of the needle adjustments In order to do this it is necessary to remove the Phillips head screw which secures the carburetor filter cover and the carbure...

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Page 20: ...ice center on local Warranty Information The RCGF 120cc TWINs has a two year limited warranty through RCGF service center beginning at the date of purchase Please retain your receipt as your proof of...

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