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                                        E L E C T R I C   B I C Y C L E   M A N U A L   -   B I G B O Y  

Page 16 

Common Circuit Problems Checking 

5. Whole bike without assistance: Situation one 

if the bike with throttle

                                                                                                                                                                              

The Display can be lighted up, the motor works if we push throttle(if the bike has) or use 6KM/H pushing speed function, while there is no 

assistance power when we cranking; 

Solutions

                                                                                                                                                                                                                            

1.Check whether the sensor works normally or abnormally.                                                                                                                                                                                

Please check the space between Magnets disc and sensor is 2-3mm or not.                                                                                                                                                                             

Please check if the sensor indicating light is flashing or not and when you crank, the light is flashing or not.                                                                                                                  

2.Check whether the contact pin between the controller and the sensor is interrupt or inserted crookedly;                                                             

3.Change a new controller to test.                                                                                                                                                                                                                                                                                                                                                   

6. Whole bike without assistance: Situation two                                                                                                                                                                     
The display can be lighted up, the motor doesn’t work no matter we push the throttle ( if the bike has), crank or use 6km/h pushing speed. 

Solutions

                                                                                                                                                                                                                            

1.Check whether the controller and the connecting line is loose or damaged, or whether the contact pin is inserted crookedly;                                                           

2.Check whether motor connector is loose or damaged, or whether the contact pin is inserted crookedly;                                                           

3.Check whether the sensor works normally or abnormally.                                                                                                                                                                         

Please check the space between Magnets disc and sensor is 2-3mm or not.                                                                                                                                                                           

Please check if the sensor indicating light is flashing or not and when you crank, the light is flashing or not.                                                             

4.Change a new motor to check if bike can work or not;                                                                                                                                                                     

5.Change a new controller to check if bike can work or not ;                                                                                                                                                                      

6.If there is a motor patch cord , please check the patch cord work normally or not;                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      

 

 

Summary of Contents for BIGBOY

Page 1: ...2 Description of Bike Structure 3 3 Bike Unpacking and Assembling 4 4 Bike Debugging Instruction 9 4 1 Disc Brake Device Debugging 9 4 2 Shifting System Debugging 11 4 3 Battery Charging 12 4 4 Whole...

Page 2: ...so a large circuit current will be generated and cause an accident Please pay attention to it 5 Please do not disassemble and decompose components by yourself you can buy standard components from RBS...

Page 3: ...he Bicycle 5 Front Disc brake Device 6 Battery and Controller 7 Pedal 8 Rear Derailleur 9 Flywheel 10 Rear Disc brake Device 11 Crank set 12 Taillight 13 Saddle 14 Seat Post 15 Head light 16 Side refl...

Page 4: ...Page 4 Bike Unpacking and Assembling 1 Unpacking the packaging box and making an inventory of accessories 2 Taking out the bike from the packaging box clipping the ribbons which used on front wheel a...

Page 5: ...ing and Assembling 3 Find the front wheel quick release rod fix the front wheel in the front fork and keep the front wheel on the center of the fork then tighten the quick release rod 4 Fix the front...

Page 6: ...king and Assembling 5 Putting down the kick stand to make the bike stand on the ground 5 1 dismount the screws 5 2 Assemble the Handle bar to the stem and tighten the screws Please ensure the handle b...

Page 7: ...acking and Assembling 6 Lock the head light to the front fork by the screw washer and nut A 7 Put the seat post inside the seat tube adjust it to proper height and lock the seat post clamp B Please pa...

Page 8: ...E L E C T R I C B I C Y C L E M A N U A L B I G B O Y Page 8 Bike Unpacking and Assembling 8 Fix the pedals to crank arm and lock by wrench...

Page 9: ...left space of disc brake s shoe by adjusting the position of the bracket of disc brake device to achieve the back lash uniformity at the both sides of disc brake pad and disc brake device You can als...

Page 10: ...the core s degree of tightness to achieve the proper degree of tightness of the brake which means effective brake can be realized when the brake handle is pushed to the 1 3 position 1 3 The tires can...

Page 11: ...eur is at the outermost place and make the center of guide wheel is placed at the same line as the center of the flywheel s maximum tooth when the derailleur is at the innermost place 2 2 Through adju...

Page 12: ...B I G B O Y Page 12 Bike Debugging Instruction 3 Battery charging 3 1Use to charger to charge the bike battery Under charged two charger indicator lights are red A Battery is full or not under charged...

Page 13: ...electric connectors are in normal condition before the circuit test 4 3Please open the display to check the battery indicator head light indicator assistant level light work normally or not if there...

Page 14: ...ugging Instruction 4 7The sensor indicator is flashing normally 4 8when the assistant level is on Low middle or high level please turn the crank arm the motor starts to work and the other hand gently...

Page 15: ...eck whether the harness cable works well and change a new harness to test 2 If there is a throttle on the bike Throttle problem solution 1 Please check the throttle cable connector is good or not and...

Page 16: ...edly 3 Change a new controller to test 6 Whole bike without assistance Situation two The display can be lighted up the motor doesn t work no matter we push the throttle if the bike has crank or use 6k...

Page 17: ...es Condition 2 the lights are connected wire A Please check whether the positive and negative poles of the light are connected by opposite or inserted slanting B Change a new light to check if can wor...

Page 18: ...est condition even you don t ride the bike 4 In order to keep your riding safe and keep your electric bike at its best please regularly clean your bike 5 Please regularly check whether the performance...

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