Nut
Cable Guide
Bracket
Frame
Washer
Washer
Bolt
Brake Plate
9
Chain and Rear Wheel Replacement
Tools required:
Phillips screwdriver, 10 mm wrench, two (2) 8 mm wrenches, and two (2) 15 mm wrenches.
1
With a Phillips screwdriver,
remove the five (5) screws that
secure the chain guard. Remove
chain guard.
3
With two (2) 8 mm wrenches,
loosen brake housing anchor and
disconnect. Keep the spacer and
washers together.
2
With a 10 mm wrench, loosen
the brake cable anchor and
disconnect the cable.
4
With two (2) 15 mm wrenches,
loosen the axle. Slide the wheel
forward to loosen the chain and
remove the wheel. *See the
hardware sequence on the right.
Note:
Your hands will get greasy
doing this.
5
Install the new chain or wheel by
slipping the chain around the axle.
Slide the axle into the slots on the
frame. Slide the wheel forward and
maneuver the chain onto the rear
sprocket, motor shaft and chain
tensioner.
9
Reattach the chain guard. Test
ride and readjust as needed.
6
Verify chain is properly
installed on each sprocket and
tensioner is correctly positioned at
the bottom of the chain.
8
Thread the brake cable through
the brake adjuster barrel, through
the large spring, and into the small
hole in the side of the anchor bolt.
Position the cable to the original
location (as indicated by the slight
cable kink) and tighten securely.
7
Install the cable guide bracket
to the frame and brake plate
using bolt, washers, and nut.
Do not tighten. **See the
hardware sequence on the right.
*Note the hardware sequence (from
outside toward the center).
Left Side (Brake)
15 mm Flange Locknut
Lock Washer
Frame
Washer (Plete Cut)
Brake Plate
Right Side (Throttle)
15 mm Flange Locknut
Lock Washer
Frame
Washer
Washer
**Note the hardware sequence
(from left to right).
Nut
Washer
Cable Guide Bracket
Brake Plate
Frame
Washer
Bolt
REPAIR AND MAINTENANCE
