REPAIR AND MAINTENANCE
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Front Tire Replacement
Tools required:
Two (2) 16 mm wrenches.
1
Using two (2) 16 mm wrenches,
loosen the front axle bolts by
turning the wrenches counter
clockwise. Remove wheel and
install replacement wheel. Note
the sequence of the hardware.
Right Side (Throttle)
9-1 - 16 mm Locknut
9-2 - Spring Washer
9-3 - Washer
Fork
9-4 - Washer
9-5 - Spacer
Left Side (Brake)
9-5 - Spacer
9-4 - Washer
Fork
9-3 - Washer
9-2 - Spring Washer
9-1 - 16 mm Locknut
Note:
Front wheel hardware
sequence.
Middle
9-6 - Front Axle Bolt
E2XX US VERSION
--- wheel hard
ware sequence
Front wheel h
ardware sequence
Rear wheel hardware sequence
9-1
9-3
9-4
9-5
9-4
9-2
9-5
9-1
9-3
9-2
9-6
7
Install the cable guide
bracket to the frame and brake
plate using bolt, washers, and
nut. Do not tighten.
8
Thread the brake cable through the brake adjuster barrel,
through the large spring, and into the small hole in the side of
the anchor bolt. Position the cable to the original location (as
indicated by the slight cable kink) and tighten securely.
9
Tighten the cable guide bracket bolt.
Tighten the locknuts on the rear axle.
Test the brake to verify proper function
before riding. Readjust as needed
6
Verify chain is properly
installed on each sprocket and
tensioner is correctly positioned
at the bottom of the chain.
E300
5
Install the chain onto the rear
wheel sprocket. Slip wheel axle
into the frame slots. See rear wheel
hardware sequence on prior page.
Push the chain tensioner down to
create slack in chain. Hand tighten
rear axle locknuts.
Reassembly
Nut
Cable Guide
Bracket
Spacer
Frame
Washer
Bolt
Brake Plate
10
Replace the chain guard.
